Nissan Frontier D40. Manual - part 676

ROOF RACK

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ROOF RACK

Removal and Installation

INFOID:0000000005274685

Crew Cab

REMOVAL

1.

Remove RH/LH side rail, if equipped bolts from roof panel.

2.

Pry outward releasing end caps and remove from side rails.

3.

Remove the bolts and remove rear crossbar from side rails.

4.

Remove the bolts and remove front crossbar from side rails.

INSTALLATION

Installation is in the reverse order of removal.

LIIA1960E

1.

RH side rail 

2.

Front crossbar 

3.

LH side rail 

4.

Roof panel

5.

Rear crossbar 

6.

End cap

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DOOR OUTSIDE MOLDING

DOOR OUTSIDE MOLDING

Removal and Installation

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DOOR OUTSIDE MOLDING

Removal

1.

Lift molding from the front side off of flange.

2.

Remove the door outside molding.

Installation

Installation is in the reverse order of removal.

LIIA1780E

SIDE GUARD MOLDING

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SIDE GUARD MOLDING

Removal and Installation

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Removal

A.

Double-faced adhesive tape

B.

King cab side guard moulding

C.

Crew cab side guard moulding

WIIA1079E

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SIDE GUARD MOLDING

CAUTION:

Never apply tack-paper adhesive remover to body panel surface finished with lacquer-based paints.
• Original side guard molding is affixed to body panel with double-faced adhesive tape.

1.

Heat molding to between 30

°

 and 40

°

C (86

°

 to 104

°

F) with a heat gun.

2.

Raise end of molding and cut away tape to remove molding. Remove all traces of tape.

Installation

• On vehicles coated with Hard Clear Coat, use double-faced 3M adhesive tape Product No. 4210 or equiva-

lent, after priming with 3M primer Product No. N200, C-100 or equivalent. 

• The repair parts are also affixed with double-faced adhesive tape.
• To re-use existing molding, clean all traces of double sided tape from the molding and apply new double-

faced tape to the molding.

1.

Clean the panel surface with isopropyl alcohol or equivalent to degrease the surface.

2.

Heat the panel and molding tape surface to 30

°

 to 40

°

C (86

°

 to 104

°

F).

3.

Remove the backing sheet from the tape surface.
• Align the locating pin into the hole in the outer door.
• Continue aligning the pins into their corresponding holes in the outer door during installation.

4.

Press ends by hand and use a roller to apply 5 kg-f (11 lbs-f) to press molding to door surface.
• Apply even pressure along molding to insure proper wet out.

CAUTION:

To secure contact, do not wash vehicle for 24 hours after installation.