Nissan Frontier D40. Manual - part 276

FRONT DRIVE SHAFT

DLN-125

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

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FRONT DRIVE SHAFT

Disassembly and Assembly

INFOID:0000000005275491

DISASSEMBLY

1.

Remove the front bearing using Tools.

2.

Remove the rear bearing using Tools.

INSPECTION AFTER DISASSEMBLY

Front Drive Shaft

Check the items below. If necessary, replace them with new ones.
• Damage, peeling, dent, uneven wear and bending of the shaft.
• Excessive wear, damage and peeling of the gear.

Bearing

Check the bearing for damage and rough rotation. If necessary,
replace the bearing with a new one.

ASSEMBLY

Tool number

A: ST35300000 (

—

)

B: ST30021000 (J-22912-01)

SDIA2106E

Tool number

A: ST33710000 (

—

)

B: ST30021000 (J-22912-01)

PDIA0153E

PDIA0154E

MTF0041D

DLN-126

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

FRONT DRIVE SHAFT

1.

Install the rear bearing using Tools.

2.

Install the front bearing using Tools.

Tool number

A: KV38100500 (

—

)

B: ST30901000 (J-26010-01)

PDIA0155E

Tool number

A: KV38100500 (

—

)

B: ST30901000 (J-26010-01)

PDIA0156E

SHIFT CONTROL

DLN-127

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

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SHIFT CONTROL

Disassembly and Assembly

INFOID:0000000005612375

DISASSEMBLY (A/T MODELS)

1.

Remove the snap ring.

2.

Remove the retaining pin. 

3.

Remove the drum cam from the control shift rod.

4.

Remove the retaining pin from the L-H shift rod.

5.

Remove the 2-4 shift bracket.

6.

Remove the retaining ring from the 2-4 shift fork, using suitable
tool.

7.

Remove the fork guide collar and 2-4 shift fork spring from the 2-
4 shift fork.

DISASSEMBLY (M/T MODELS)

1.

Remove the retaining ring from the 2-4 shift fork, using suitable
tool.

2.

Remove the fork guide collar and 2-4 shift fork spring from the 2-
4 shift fork.

INSPECTION AFTER DISASSEMBLY

Shift Fork

PDIA0122E

PDIA0125E

WDIA0226E

WDIA0226E

DLN-128

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

SHIFT CONTROL

• Measure the clearance between the shift fork and sleeve. If it is out

of specification, replace it with a new one.

Shift Rod and Fork Components

• Check the working face of the shift rod and fork for wear, partial

wear, abrasion, bending and other abnormality. If any is found,
replace with a new one.

ASSEMBLY (A/T MODELS)

1.

Install clevis pin and shift collar to L-H shift fork after assembling them.

CAUTION:

Use caution when installing L-H shift fork, clevis pin or shift collar.

2.

Install clevis pin and shift collar to 2-4 shift bracket after assembling them.

CAUTION:

Use caution when installing 2-4 shift bracket.

3.

Install the fork guide collar and 2-4 shift fork spring to the 2-4
shift fork, and then secure it with the retaining ring.

CAUTION:

• Do not reuse retaining ring.
• Be careful with orientation.

4.

Install the 2-4shift bracket to the L-H shift rod.

5.

Install the retaining pin evenly to the L-H shift rod.

CAUTION:

Do not reuse retaining pin.

Standard value

2-4

: Refer to 

DLN-130, "Inspection and Adjust-

ment"

L-H

: Refer to 

DLN-130, "Inspection and Adjust-

ment"

PDIA0134E

PDIA0135E

SDIA3391E

PDIA0125E