Nissan Frontier D40. Manual - part 1048

TM-90

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

SHIFT CONTROL COMPONENTS

SHIFT CONTROL COMPONENTS

Disassembly

INFOID:0000000005589599

SHIFT CONTROL COMPONENTS

1.

Remove rear extension (or OD gear case) and transmission case. Refer to 

TM-73, "Overhaul"

.

2.

Install Tool to adapter plate, and then position in a vise.

CAUTION:

Do not directly secure mating surface of adapter plate in a
vise. 

3.

Remove baffle plate bolts, and then remove baffle plate from
adapter plate.

4.

Remove check ball plugs, check ball springs and check balls
from adapter plate.

5.

Remove 3rd-4th control lever bolts, and then remove 3rd-4th
control lever and shifter cap from adapter plate.

Tool number

: ST22490000 (

—

)

PCIB1230E

PCIB1325E

PCIB1231E

PCIB1232E

SHIFT CONTROL COMPONENTS

TM-91

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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6.

Remove retaining pin using suitable tool, and then remove 3rd -
4th fork rod bracket and 3rd-4th fork rod from adapter plate.

7.

Remove check balls and interlock pin from adapter plate.

8.

Remove retaining pin using a suitable tool, and then remove
3rd-4th shift fork and 3rd-4th fork rod (reversal side) from
adapter plate.

9.

Remove retaining pin using a suitable tool, and then remove 1st-
2nd shift fork and 1st-2nd fork rod from adapter plate.

10. Remove interlock plunger and interlock pin from adapter plate.

PCIB0145E

PCIB0146E

PCIB0601E

PCIB0602E

PCIB0147E

TM-92

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

SHIFT CONTROL COMPONENTS

11. Remove retaining pin using suitable tool, and then remove

reverse shift fork and reverse fork rod from adapter plate.

12. Remove check balls from adapter plate.

13. Remove retaining pin using suitable tool, and then remove 5th-

6th fork rod bracket and 5th-6th fork rod from adapter plate.

14. Remove 5th-6th control lever bolts, and then remove 5th-6th

control lever from adapter plate.

15. Remove retaining pin using suitable tool, and then remove 5th-

6th shift fork and 5th-6th fork rod (reversal side) from adapter
plate.

SCIA1447E

PCIB0148E

PCIB0239E

PCIB1233E

PCIB0412E

SHIFT CONTROL COMPONENTS

TM-93

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

C

E

F

G

H

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16. Remove retaining pin using suitable tool, and then remove stop-

per ring from striking rod assembly.

17. Remove striking rod assembly from adapter plate.

Inspection

INFOID:0000000005589600

SHIFT CONTROL COMPONENTS

If the contact surface on striking lever, fork rod, shift fork, etc., has
excessive wear, abrasion, bend, or any other damage, replace the
components.

Assembly

INFOID:0000000005589601

SHIFT CONTROL COMPONENTS

1.

Install main drive gear assembly, mainshaft assembly, counter gear assembly and reverse idler shaft
assembly. Refer to 

TM-73, "Overhaul"

.

2.

Install striking rod assembly according to the following.

PCIB1234E

PCIB1235E

PCIB1245E