Nissan Frontier D40. Manual - part 1037

TM-46

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

GEAR COMPONENTS

b.

Partially install mainshaft on mainshaft front bearing using suit-
able tool.

CAUTION:

To allow for installation of counter gear, do not install main-
shaft completely.

c.

Install counter gear in counter gear rear bearing and install main
drive gear, pilot bearing and spacer on mainshaft.

NOTE:
When installing counter gear into counter gear rear bearing,
push up on upper roller of counter gear rear bearing using suit-
able tool.

d.

Install Tool onto adapter plate and mainshaft C-ring and C-ring
holder on mainshaft.

e.

Install Tool on mainshaft.

SMT440A

SMT441A

SMT442A

Tool number

: 

—

(J-26349-3)

Tool number

: 

—

(J-34328)

PCIB1292E

GEAR COMPONENTS

TM-47

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

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f.

Install mainshaft and counter gear completely by extending
length of Tool.

10. Install rear side components on mainshaft and counter gear.
a.

Install new OD gear bushing using Tool while pushing on the
front of counter gear.

CAUTION:

Do not reuse OD gear bushing.

b.

Install OD main gear using Tool.

CAUTION:

Pay attention to direction of OD main gear. (B is wider than
A as shown.)

c.

Install adapter plate with gear assembly onto transmission case.

d.

Install OD gear needle bearing and then install OD counter gear
and reverse idler shaft.

e.

Install new reverse gear bushing using Tool.

CAUTION:

Do not reuse reverse gear bushing.

f.

Install reverse cone using Tool.

SMT579A

Tool number

: ST37750000 (J-34332)

SMT444A

Tool number

: 

—

(J-34342)

SMT580AA

Tool number

: 

—

(J-34342)

PCIB1293E

Tool number

: ST37750000 (J-34332)

SMT582A

TM-48

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

GEAR COMPONENTS

g.

Install spring inserts and reverse baulk ring on OD coupling
sleeve. Then install them and OD baulk ring on OD counter
gear.

CAUTION:

Pay attention to direction of OD coupling sleeve.

h.

Install reverse counter gear using Tool.

i.

Install reverse gear needle bearings, revers idler needle bear-
ings and then install reverse main gear, reverse idler gear and
selected reverse idler thrust washer.

j.

Install new reverse synchronizer hub using Tool.

CAUTION:

• Pay attention to direction of reverse synchronizer hub.
• Do not reuse reverse synchronizer hub.

k.

Install mainshaft spacer and mainshaft rear bearing using Tools.

l.

Install counter gear rear end bearing using Tool.

m. Separate adapter plate from transmission case and mount

adapter plate on vise again.

PCIB1294E

SMT583A

Tool number

: ST37750000 (J-34334)

SMT584A

Tool number

: ST22452000 (J-34337)

Tool number

: 

—

 (J-26349-A)

: —

 

(J-25726-B)

SMT585A

Tool number

: ST37750000 (J-25679-01)

SMT485C

GEAR COMPONENTS

TM-49

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

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n.

Select proper mainshaft C-ring to minimize clearance of groove.
Refer to 

TM-53, "Available C-Rings"

.

o.

Install selected mainshaft C-ring, C-ring holder and new main-
shaft rear snap ring using suitable tool.

CAUTION:

Do not reuse mainshaft rear snap ring.

p.

Select proper counter gear rear snap ring to minimize clearance
of groove. Refer to 

TM-52, "Available Snap Rings"

.

CAUTION:

Do not reuse counter gear rear snap ring.

q.

Install selected new counter gear rear snap ring using suitable
tool.

r.

Install reverse coupling sleeve.

CAUTION:

Pay attention to direction of reverse coupling sleeve.

End play

Refer to 

TM-53, "Available C-Rings"

SMT452A

SMT454A

End play

Refer to 

TM-52, "Available Snap Rings"

SMT453A

SMT455A

SMT456A