Nissan Versa Sedan. Manual - part 782

TM-34

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

Disassembly

INFOID:0000000009267797

1. Remove drain plug and gasket from clutch housing using suitable tool, and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove rear housing and O-ring.

CAUTION:

Remove in direction of input shaft (

) as shown. Rear

housing oil channel is inserted to input shaft center hole.

4. Move the shifter lever A (1) to the 3rd gear position.

NOTE:

• If it is not moved to the 3rd gear position, transaxle case can-

not be removed from clutch housing.

• The 3rd gear position means that shifter lever A is fully rotated

clockwise and it is returned approximately 10 degrees.

Differential side bearing outer race

Differential side bearing

Final drive

: Replace the parts as a set.

JPDIC0481ZZ

SCIA1709J

PCIB1524E

TRANSAXLE ASSEMBLY

TM-35

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

5. Remove 5th-reverse shift fork (1) and 5th-reverse coupling

sleeve.

a. Remove retaining pin from 5th-reverse shift fork, using a suit-

able tool (A).

b. Press 5th-reverse shift fork, shift to 5th, and then engage it with

3rd gear.

c. Remove bolt (B).
d. Remove nut (C) and lock washer.

CAUTION:

• Do not reuse nut.

• Do not use an impact wrench for removal. Gears may be

damaged.

e. Remove 5th-reverse shift fork and 5th-reverse coupling sleeve from 5th-reverse synchronizer hub.
6. Remove 5th-reverse synchronizer hub from input shaft, using a

suitable tool.

CAUTION:

Set claw of suitable tool to the wider side of the hub when

setting the suitable tool in 5th-reverse synchronizer hub.

7. Remove synchronizer levers, 5th-reverse baulk ring, 5th input

gear, bushing, and adapter plate from input shaft.

8. Remove 5th main gear from mainshaft, using Tools.

9. Remove position switch from transaxle case.

JPDIC0532ZZ

PCIB1526E

Tool number

(A): KV32300QAC ( — )
(B): KV32300QAD ( — )

PCIB1527E

PCIB1627E

TM-36

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

10. Remove transaxle case bolts (

11. Remove transaxle case from clutch housing.

12. Remove spacer (1) and 4th main gear (2) from mainshaft.

13. Remove 5th-reverse fork rod (1).
a. Pull 5th-reverse fork rod up until it contacts claw ( ) of reverse

gear (2).

b. Press gear portion of reverse gear down, and then remove 5th-

reverse fork rod from clutch housing.

14. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve

(2), and input shaft assembly (3).

a. Remove 4th baulk ring, insert keys, and springs from mainshaft.
b. Pull gear of reverse gear (4) up.
c.

Pull 1st-2nd fork rod (5) up, and then maintain the neutral posi-

tion.

d. Remove 3rd-4th fork rod assembly, 3rd-4th coupling sleeve, and

input shaft assembly from clutch housing at the same time.

15. Remove retaining pin from 3rd-4th shift fork, using a pin punch.
16. Remove 3rd-4th shift fork from 3rd-4th shift fork rod.
17. Remove lock pins (

) from clutch housing.

JPDIC0610ZZ

PCIB1529E

PCIB1530E

PCIB1531E

JPDIC0534ZZ

TRANSAXLE ASSEMBLY

TM-37

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

18. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly

(2) from clutch housing at the same time.

19. Remove retaining pin from 1st-2nd shift fork, using suitable tool.
20. Remove 1st-2nd shift fork from 1st-2nd shift fork rod.

21. Remove retaining pin from reverse gear, using suitable tool.
22. Remove reverse gear from clutch housing.

23. Remove final drive (1) from clutch housing.
24. Remove magnet and dowel pins (2) from clutch housing.

25. Remove plug (1) from clutch housing (2).

• (C): Plug

• (D): 15 mm (0.59 in)

• (E): 45 mm (1.77 in)

• (F): 95 mm (3.74 in) or more

• (G): 4 mm (0.16 in)

a. Install suitable tool (A) and (B) to the holes of clutch housing as

shown.

b. While pressing the suitable tool (A) and (B) in the direction of the

arrows shown, remove plug from clutch housing.

PCIB1532E

MCIB0033E

PCIB1533E

AWDIA0946ZZ

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