Nissan Rogue. Manual - part 698

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY

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< REMOVAL AND INSTALLATION >

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• Quick connector (1) can be disconnected when the tabs

(F) are depressed completely. Do not twist it more than

necessary.

• Do not use any tools to disconnected quick connector.

• Keep resin tube (C) away from heat. Be especially care-

ful when welding near the resin tube.

• Prevent acid liquid such as battery electrolyte, etc. from

getting on resin tube.

• Do not bend or twist resin tube during installation and

disconnection.

• Do not remove the remaining retainer (2) on hard tube

(or the equivalent) (A) except when resin tube or retainer

is replaced.

• When resin tube or hard tube (or the equivalent) is

replaced, also replace retainer with new one.

• To keep the connecting portion clean and to avoid dam-

age and foreign materials, cover them completely with

plastic bags (A) or something similar.

9. Remove the lock ring from the fuel level sensor, fuel filter, and fuel pump assembly.

• Remove the lock ring using Tool (A).

(B)

: Connection (cross-section)

(D)

: To under floor fuel line

(E)

: To fuel tank

(G)

: Disconnection

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Tool number

: ( — ) J-45747 (shown)
: KV101207S0 ( — )

: Front

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< REMOVAL AND INSTALLATION >

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY

• Prior to removal, observe the alignment between the fuel level

sensor, fuel filter, and fuel pump assembly tabs (A) and the

matching marks (C) on the fuel tank as shown. This alignment

is necessary for proper installation.

10. Raise fuel level sensor unit, fuel filter and fuel pump assembly

(1), and disconnect fuel tube and harness connector.

CAUTION:

• Do not bend float arm during removal. 

• Do not pollute the inside by residue fuel. Draw out avoid-

ing inclination by supporting with a cloth.

• Do not cause impacts such by dropping when handling

components.

Sub Fuel Level Sensor Assembly

1. Remove fuel level sensor unit, fuel filter and fuel pump assembly.
2. Remove second row seat (LH). Refer to 

SE-39, "Removal and Installation"

.

3. Remove inspection hole cover.

• Using a suitable, remove it by turning clips clockwise by 90 degrees.

4. Remove the lock ring from the fuel level sensor, fuel filter, and

sub fuel level assembly.

5. Remove sub fuel level sensor assembly (1).

CAUTION:

• Do not disassemble a fuel tube (2) from sub fuel sensor

assembly.

• Do not bend float arm during removal. 

• Do not pollute the inside by residue fuel. Draw out avoid-

ing inclination by supporting with a cloth.

• Do not cause impacts such by dropping when handling

components.

NOTE:
Tie a gasoline-resistance rope to a tip of the tube. Draw (

) and

leave the rope to the fuel tank side so that the rope can be the

guide for installation.

INSTALLATION

Installation is in the reverse order of removal.

• Install O-ring to fuel tank without any twist.

(B)

: Retainer mounting pawl

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Tool number

: ( — ) J-45747 (shown)
: KV101207S0 ( — )

: Front

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FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY

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CAUTION:

Do not reuse O-ring.

• Using the rope left on the fuel tank side at removal, run the fuel tube inside the fuel tank to install the sub fuel

level sensor assembly to the fuel tank.

CAUTION:

• Do not bend float arm during installation.
• To install, fuel tube (1) must run to the front (

) of the vehicle to avoid the interference with the

float arm (2), as shown.

• Align the tabs (A) of the fuel level sensor unit, fuel filter and fuel

pump assembly (1) as shown.

NOTE:

Fuel level sensor unit, fuel filter and fuel pump assembly side of

fuel tank shown.

• Check the connection for damage or any foreign materials.

• Align the connector with the tube, then insert the connector straight into the tube until a “click” sound is

heard.

• After connecting, check that the connection is secured with following procedures.

- Visually confirm that the two tabs are connected to the connector. 

- Pull (A) the tube and the connector to check that they are securely

connected.

• Before installing inspection hole cover, check that the connecting

part has no fuel leaks. Refer to 

FL-9, "Inspection"

.

• Install inspection hole covers with the front mark (arrow) facing

front. 

• Lock clips by turning counterclockwise.

Inspection

INFOID:0000000011279615

INSPECTION AFTER INSTALLATION

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: Front

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FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY

Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), then check connections for leaks by applying fuel pres-

sure to fuel piping.

2. Start engine. Then let it idle and check that there is no fuel leaks at the fuel system connections.