Nissan March K13. Manual - part 32

 

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Nissan March K13. Manual - part 32

 

 

BR-1

BRAKES

C

D

E

G

H

I

J

K

L

M

SECTION 

BR

A

B

BR

N

O

P

CONTENTS

BRAKE SYSTEM

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

3

Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect  ...................................
..

3

Precaution for Battery Service  ..................................

4

Precaution for Procedure without Cowl Top Cover 

......

4

Precaution for Brake System  ....................................

4

PREPARATION ............................................

5

PREPARATION ...................................................

5

Commercial Service Tool  ..........................................

5

SYMPTOM DIAGNOSIS  ...............................

6

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .............................

6

NVH Troubleshooting Chart  ......................................

6

PERIODIC MAINTENANCE ..........................

7

BRAKE PEDAL  ...................................................

7

Inspection and Adjustment ........................................

7

BRAKE FLUID .....................................................

9

Inspection ..................................................................

9

Draining .....................................................................

9

Refilling .....................................................................

9

Bleeding Brake System ...........................................

10

BRAKE MASTER CYLINDER ............................

11

Inspection ................................................................

11

BRAKE BOOSTER  ............................................

12

Inspection ................................................................

12

FRONT DISC BRAKE ........................................

13

BRAKE PAD  ..............................................................

13

BRAKE PAD : Inspection and Adjustment ...............

13

DISC ROTOR  .............................................................

13

DISC ROTOR : Inspection and Adjustment .............

13

REAR DRUM BRAKE .......................................

15

BRAKE LINING ..........................................................

15

BRAKE LINING : Inspection  ....................................

15

BRAKE DRUM  ...........................................................

15

BRAKE DRUM : Inspection  .....................................

15

REMOVAL AND INSTALLATION  ...............

16

BRAKE PEDAL .................................................

16

Exploded View .........................................................

16

Removal and Installation  .........................................

16

Inspection and Adjustment  ......................................

17

BRAKE PIPING .................................................

18

FRONT .......................................................................

18

FRONT : Exploded View  .........................................

18

FRONT : Hydraulic Piping  .......................................

18

FRONT : Removal and Installation ..........................

19

FRONT : Inspection .................................................

19

REAR .........................................................................

20

REAR : Exploded View ............................................

20

REAR : Hydraulic Piping ..........................................

21

REAR : Removal and Installation  ............................

21

REAR : Inspection  ...................................................

22

DUAL PROPORTIONING VALVE  ....................

23

Exploded View .........................................................

23

Removal and Installation  .........................................

23

Inspection ................................................................

24

BRAKE MASTER CYLINDER  ..........................

25

Exploded View .........................................................

25

Removal and Installation  .........................................

25

Disassembly and Assembly .....................................

26

BR-2

Inspection ...............................................................

27

BRAKE BOOSTER  ............................................

28

Exploded View  ........................................................

28

Removal and installation  ........................................

28

Inspection and Adjustment  .....................................

29

VACUUM LINES  ................................................

31

Exploded View  ........................................................

31

Removal and Installation  ........................................

31

Inspection ...............................................................

32

FRONT DISC BRAKE ........................................

33

BRAKE PAD  .............................................................

33

BRAKE PAD : Exploded View  ................................

33

BRAKE PAD : Removal and Installation .................

33

BRAKE PAD : Inspection ........................................

34

BRAKE CALIPER ASSEMBLY  ................................

34

BRAKE CALIPER ASSEMBLY : Exploded View  ....

34

BRAKE CALIPER ASSEMBLY : Removal and In-
stallation ................................................................
.

35

BRAKE CALIPER ASSEMBLY : Disassembly and 
Assembly ................................................................

36

BRAKE CALIPER ASSEMBLY : Inspection ............

38

REAR DRUM BRAKE  .......................................

39

Exploded View  ........................................................

39

Removal and Installation .........................................

39

Disassembly and Assembly  ....................................

41

Inspection and Adjustment ......................................

41

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

42

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

42

General Specifications  ............................................

42

Brake Pedal  ............................................................

42

Brake Booster  .........................................................

42

Front Disc Brake  .....................................................

42

Rear Drum Brake  ....................................................

42

PRECAUTIONS

BR-3

< PRECAUTION >

C

D

E

G

H

I

J

K

L

M

A

B

BR

N

O

P

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000006037604

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.

WARNING:

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.

• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this

Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Precaution Necessary for Steering Wheel Rotation after Battery Disconnect

INFOID:0000000006037605

NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-

tion, then disconnect both battery cables.

• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both

battery cables.

• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.

If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.

For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.

OPERATION PROCEDURE

1.

Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.

2.

Turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)

3.

Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.

4.

Perform the necessary repair operation.

5.

When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)

6.

Perform self-diagnosis check of all control units using CONSULT-III.

BR-4

< PRECAUTION >

PRECAUTIONS

Precaution for Battery Service

INFOID:0000000006037607

Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000006037608

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.

Precaution for Brake System

INFOID:0000000005986565

WARNING:

Clean any dust from the front brake and rear brake with a vacuum dust collector. Never blow with com-
pressed air.
• Brake fluid use refer to 

MA-8, "Fluids and Lubricants"

.

• Never reuse drained brake fluid.
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off

immediately and wash with water if it gets on a painted surface.

• After pressing the brake pedal more deeply or harder than normal driving, such as air bleeding, check each

item of brake pedal. Adjust brake pedal if it is outside the standard value. 

• Always clean with new brake fluid when cleaning the master cylinder, brake caliper and other components.
• Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause

improper operation.

• Always loosen the brake tube flare nut with a flare nut wrench.
• Tighten the brake tube flare nut to the specified torque with a flare

nut torque wrench (A).

• Always confirm the specified tightening torque when installing the

brake pipes.

• Brake system is an important safety part. If a brake fluid leak is

detected, always disassemble the affected part. If a malfunction is
detected, replace part with a new one.

• Turn the ignition switch OFF and the battery negative terminal

before performing the work.

• Check that no brake fluid leakage is present after replacing the

parts.

• Burnish the brake contact surfaces after refinishing or replacing

rotors, after replacing pads, or if a soft pedal occurs at very low mileage. 

- Front brake pad: refer to 

BR-13, "BRAKE PAD : Inspection and Adjustment"

.

- Front disc rotor: refer to 

BR-13, "DISC ROTOR : Inspection and Adjustment"

.

PIIB3706J

JPFIA0061ZZ

 

 

 

 

 

 

 

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