Nissan Qashqai J11. Manual - part 640

 

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Nissan Qashqai J11. Manual - part 640

 

 

PREPARATION

TM-135

< PREPARATION >

[6MT: RS6F52A]

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PREPARATION

PREPARATION

Special Service Tools

INFOID:0000000010288492

Tool number
Tool name

Description

KV381054S0
Puller

• Removing differential side bearing outer 

race (transaxle case side)

• Removing mainshaft front bearing
• Removing differential side bearing outer 

race (clutch housing side)

ST33400001
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

Installing differential side oil seal (clutch hous-
ing side)

ST35321000
Drift
a: 49 mm (1.93 in) dia.
b: 41 mm (1.61 in) dia.

• Installing input shaft oil seal 
• Installing reverse main gear
• Installing 1st main gear bushing
• Installing 1st-2nd synchronizer hub assem-

bly

• Installing 2nd main gear bushing
• Installing 3rd main gear

KV40105320
Drift
a: 88 mm (3.46 in) dia.
b: 80 mm (3.15 in) dia.

Installing differential side bearing outer race 
(clutch housing side)

ST33200000
Drift
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.

• Installing mainshaft front bearing
• Installing 6th input gear bushing
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear

ST30720000
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.

• Installing differential side oil seal (transaxle 

case side)

• Installing differential side bearing outer race 

(clutch housing side)

• Installing differential side bearing outer race 

(transaxle case side)

• Installing mainshaft rear bearing
• Installing differential side bearing (clutch 

housing side)

• Installing differential side bearing (transaxle 

case side)

ZZA0601D

ZZA0814D

ZZA1000D

ZZA1000D

ZZA1002D

ZZA0811D

TM-136

< PREPARATION >

[6MT: RS6F52A]

PREPARATION

ST33061000
Drift
a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.

• Installing bore plug
• Removing differential side bearing (transax-

le case side)

• Removing differential side bearing (clutch 

housing side)

ST33052000
Drift
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.

• Removing input shaft rear bearing
• Removing 6th input gear, 6th input gear 

bushing, 5th-6th synchronizer hub assem-
bly, and 5th input gear

• Removing 5th input gear bushing, 4th input 

gear, 4th input gear bushing, 3rd-4th syn-
chronizer hub assembly, and 3rd input gear

• Installing input shaft front bearing
• Removing mainshaft rear bearing
• Removing 6th main gear
• Removing 4th main gear and 5th main gear

KV40105020
Drift
a: 39.7 mm (1.563 in) dia.
b: 35 mm (1.38 in) dia.
c: 15 mm (0.59 in)

Removing 3rd main gear, 2nd main gear, 2nd 
main gear bushing, 1st-2nd synchronizer hub 
assembly, 1st main gear, 1st main gear bush-
ing, and reverse main gear

ST30031000
Puller

Measuring wear of inner baulk ring

KV40105710
Press stand
a: 46 mm (1.81 in) dia.
b: 41 mm (1.61 in)

• Installing 3rd-4th synchronizer hub assem-

bly

• Installing 4th input gear bushing
• Installing 5th input gear bushing
• Installing 5th-6th synchronizer hub assem-

bly 

• Installing 2nd main gear bushing
• Installing 3rd main gear

ST30901000
Drift
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.

• Installing input shaft rear bearing
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear
• Installing mainshaft rear bearing

Tool number
Tool name

Description

ZZA1000D

ZZA1023D

ZZA1133D

ZZA0537D

ZZA1058D

ZZA0978D

PREPARATION

TM-137

< PREPARATION >

[6MT: RS6F52A]

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ST30032000
Drift
a: 80 mm (3.15 in) dia.
b: 38 mm (1.50 in) dia.
c: 31 mm (1.22 in) dia.

Installing input shaft front bearing

ST38220000
Press stand
a: 63 mm (2.48 in) dia.
b: 65 mm (2.56 in)

• Installing reverse main gear
• Installing 1st main gear bushing
• Installing 1st-2nd synchronizer hub assem-

bly

KV40101630
Drift
a: 68 mm (2.68 in) dia.
b: 60 mm (2.36 in) dia.

Installing reverse main gear

KV38102510
Drift
a: 71 mm (2.80 in) dia.
b: 65 mm (2.56 in) dia.

• Installing 1st main gear bushing
• Installing 1st-2nd synchronizer hub assem-

bly

• Installing differential side bearing (clutch 

housing side)

• Installing differential side bearing (transaxle 

case side)

ST15243000
Drift
a: 30 mm (1.18 in) dia.

Measuring end play of side gear

ST30612000
Drift
b: 62 mm (2.44 in) dia.
b: 40 mm (1.57 in) dia.

Removing output gear bearing

Tool number
Tool name

Description

ZZA0978D

ZZA1058D

ZZA1003D

ZZA0838D

SCIA1088J

ZZA1000D

TM-138

< PREPARATION >

[6MT: RS6F52A]

PREPARATION

Commercial Service Tools

INFOID:0000000010288493

Tool name

Description

Pin punch
a: 4.5 mm (0.177 in) dia.

Removing and installing retaining pin

Pin punch
a: 5.5 mm (0.217 in) dia.

Removing and installing retaining pin of selec-
tor lever

Pin punch
a: 7.5 mm (0.295 in) dia.

Removing and installing retaining pin of each 
shifter lever

Drift
a: 24.5 mm (0.965 in) dia.

Installing striking rod oil seal and shifter lever 
oil seal

Drift
a: 57 mm (2.24 in) dia.
b: 51 mm (2.01 in) dia.

Installing differential side bearing (clutch hous-
ing side) 

Drift
a: 80 mm (3.15 in) dia.
b: 70 mm (2.76 in) dia.

Installing output gear bearing

NT410

NT410

NT410

S-NT063

S-NT474

S-NT474

 

 

 

 

 

 

 

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