Nissan Qashqai J11. Manual - part 596

 

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Nissan Qashqai J11. Manual - part 596

 

 

STR-26

< REMOVAL AND INSTALLATION >

STARTER MOTOR

MR16DDT : Exploded View

INFOID:0000000011732944

REMOVAL

MR16DDT : Removal and Installation

INFOID:0000000011732945

REMOVAL

1.

Disconnect the battery cable from the negative terminal. Refer to 

PG-155, "Removal and Installation"

.

2.

Remove intake monifold. Refer to 

EM-151, "Removal and Installation"

.

3.

Open “B” terminal cover, in the direction indicated by an arrow
as shown in the figure.

4.

Remove “B” terminal nut and “B” terminal harness.

5.

Remove “S” terminal nut and “S” terminal harness.

6.

Disconnect harness connector from oil level sensor and oil pressure contorl solenoid valve. Refer to 

EM-

171, "Exploded View"

.

1.

“S” terminal harness

2.

“B” terminal harness

3.

Starter motor

4.

Cylinder block

  : Vehicle front

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

PKIC8095E

JMBIA3020ZZ

STARTER MOTOR

STR-27

< REMOVAL AND INSTALLATION >

C

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7.

Disconnect harness connector (1) from crankshaft position sen-
sor.

8.

Remove harness fixing clip (A) from oil pan (upper), and then
move harness (2) to a location where they do not inhibit work.

9.

Remove starter motor mounting bolts.

10. Remove starter motor from the vehicle.

CAUTION:

For models with STOP/START SYSTEM, never erase the starter operation counter except when
replacing starter motor.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Be careful to tighten “B” terminal nut to the specified torque.
• Erase the starter operation counter when the starter motor for models with STOP/START SYSTEM is

replaced. Refer to 

ECM-203, "Work Procedure"

.

• Replace the engine restart bypass relay and the fuel pump relay when the starter motor models with

STOP/START SYSTEM is replaced.

- Engine restart bypass relay: Refer to 

ECM-619, "Removal and Installation"

.

- Fuel pump relay (IPDM E/R): Refer to 

PCS-68, "Removal and Installation"

.

MR20DD

MR20DD : Exploded View

INFOID:0000000010376819

REMOVAL

JMBIA3021ZZ

1.

“S” terminal connector

2.

Starter motor

3.

Cylinder block

: Vehicle front

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

JMBIA4561GB

STR-28

< REMOVAL AND INSTALLATION >

STARTER MOTOR

DISASSEMBLY

MR20DD : Removal and Installation

INFOID:0000000010376820

REMOVAL

1.

Disconnect the battery cable from the negative terminal. Refer to 

PG-154, "Exploded View"

.

2.

Disconnect the oil pressure switch connector.

3.

Remove “B” terminal nut and “B” terminal harness.

4.

Remove “S” terminal nut and “S” terminal harness.

5.

Remove starter motor mounting bolts.

6.

Remove starter motor upward from the vehicle.

CAUTION:

Never damage oil pressure switch when removing starter motor.

INSTALLATION

Note the following item, and then install in the reverse order of removal.

CAUTION:

Be careful to tighten “B” terminal nut to the specified torque.

1.

Magnetic switch assembly

2.

Dust cover kit

3.

Shift lever set

4.

Center bracket (A)

5.

Yoke assembly

6.

Armature assembly

7.

Brush holder assembly

8.

Thrust washer

9.

Rear cover assembly

10. Internal gear

11.

Planetary gear

12. Pinion shaft

13. Packing

14. Thrust washer

15. Center bracket (P)

16. E-ring

17. Pinion assembly

18. Pinion stopper

19. Pinion stopper clip

20. Gear case assembly

 : High-temperature grease point

: N·m (kg-m, in-lb)

JMBIA4574GB

STARTER MOTOR

STR-29

< REMOVAL AND INSTALLATION >

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MR20DD : Disassembly and Assembly

INFOID:0000000010376821

ASSEMBLY

Apply high-temperature grease to lubricate the bearing, gears and frictional surface when assembling
the starter.
Carefully observe the following instructions.

Pinion Protrusion Length Adjustment

CLEARANCE

• With pinion driven out by magnetic switch, push pinion back to

remove slack and measure clearance “L” between the front edge
of the pinion and the pinion stopper.

• Adjust with the adjusting plate if the measurement value is not in

the specified area. 

MR20DD : Inspection

INFOID:0000000010376822

INSPECTION

Magnetic Switch Check

• Before starting to check, disconnect the battery cable from the negative terminal.
• Disconnect “M” terminal of starter motor.

1.

Continuity test [between “S” terminal (A) and switch body]

• Replace magnetic switch if continuity does not exist. 

Clearance “L”

: Refer to SDS 

STR-36, 

"Starter Motor"

.

SKIB0229E

PKID0786E

B

: “B” terminal

C

: “M” terminal

SKIB9002E

 

 

 

 

 

 

 

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