Nissan Qashqai J11. Manual - part 60

 

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Nissan Qashqai J11. Manual - part 60

 

 

FLYWHEEL

EM-179

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR20DD]

C

D

E

F

G

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A

EM

N

P

O

• Secure flywheel 

 with a stopper plate [SST: KV11105210]

(A), and tighten mounting bolts.

• Using TORX socket (size E20), tighten mounting bolts.

CAUTION:

Never damage or scratch and contact surface for clutch disc of flywheel.

Inspection

INFOID:0000000010715495

FLYWHEEL DEFLECTION

• Measure the deflection of flywheel contact surface to torque with a

dial indicator (A).

• Measure the deflection at 210 mm (8.27 in) diameter.

• If measured value is out of the standard, replace flywheel.
• If a trace of burn or discoloration is found on the surface, repair it

with sandpaper.

MOVEMENT AMOUNT OF FLYWHEEL

CAUTION:

Never disassemble double mass flywheel.

Movement Amount of Thrust (Fore-and-Aft) Direction

• Measure the movement amount of thrust (fore-and-aft) direction when 100 N (10.2 kg, 22 lb) force is added

at the portion of 125 mm (4.92 in) radius from the center of flywheel.

• If measured value is out of the standard, replace flywheel.

Movement Amount in Radial (Rotation) Direction

Check the movement amount of radial (rotation) direction with the following procedure:

1.

Install clutch cover mounting bolt 

 to clutch cover mounting

hole, and place a torque wrench (A) on the extended line of the
flywheel  

center 

line.

• Tighten bolt at a force of 9.8 N·m (1.0 kg-m, 87 in-lb) to keep it

from loosening.

2.

Put a mating mark on circumferences of the two flywheel
masses without applying any load (Measurement standard
points).

3.

Apply a force of 

 [9.8 N·m (1.0 kg-m, 87 in-lb)] in each direc-

tion, and mark the movement amount on the mass on the tran-
saxle side.

4.

Measure the dimensions of movement amounts 

 and 

 on circumference of the flywheel on the tran-

saxle side.

JSBIA1438ZZ

Limit  : 0.45 mm (0.0177 in) or less.

JSBIA1439ZZ

Standard

: 1.8 mm (0.071 in) or less

Limit

: 33.2 mm (1.307 in) or less.

JPBIA6915ZZ

EM-180

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR20DD]

FLYWHEEL

• If measured value is out of the standard, replace flywheel.

DRIVE PLATE

EM-181

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR20DD]

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DRIVE PLATE

Exploded View

INFOID:0000000010715496

Removal and Installation

INFOID:0000000010715497

REMOVAL

1.

Remove the engine and the transaxle assembly from the vehicle, and separate the transaxle from the
engine. Refer to 

EM-172, "Exploded View"

.

2.

Remove drive plate.
• Secure drive plate 

 with a stopper plate [SST: KV11105210]

(A), and remove mounting bolts.

• Using TORX socket (size E20), loosen mounting bolts.
• loosen mounting bolts in diagonal order.

CAUTION:

• Never disassemble them.

Pilot converter

Drive plate

Reinforcement plate

Crankshaft position sensor 2

Chamfered

: Crankshaft side

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Should be lubricated with oil.

JPBIA6837GB

JPBIA4425ZZ

EM-182

< UNIT DISASSEMBLY AND ASSEMBLY >

[MR20DD]

DRIVE PLATE

3.

Remove pilot converter 

, from the rear end of the crankshaft.

Use a pilot bush puller (commercial service tool) 

, if neces-

sary.

INSTALLATION

1.

Install drive plate 

, reinforcement plate 

 and pilot converter

 as shown in figure.

• Using a drift of 33 mm (1.30 in) in diameter, press-fit pilot con-

verter into the end of crankshaft until it stops.

CAUTION:

Be careful not to damage or scratch and contact surface for clutch disc of flywheel.

2.

Install drive plate.
• Secure drive plate 

 with a stopper plate [SST: KV11105210]

(A), and remove mounting bolts.

• Using TORX socket (size E20), tighten mounting bolts.
• Install mounting bolts in diagonal order.

Inspection

INFOID:0000000010715498

DRIVE PLATE DEFLECTION

• Measure the deflection of drive plate contact surface to torque con-

verter with a dial indicator (A).

• Measure the deflection at the area limited between 11.0 mm (0.433

in) dia and 20.6 mm (0.811 in) dia around hole 

.

• If measured value is out of the standard, replace drive plate.

PBIC3229J

: Crankshaft rear end

: Rounded

: Chamfered

PBIC3259J

JPBIA4425ZZ

Limit  : 0.20 mm (0.0079 in) or less.

JSBIA1441ZZ

 

 

 

 

 

 

 

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