Nissan Juke F15. Manual - part 1235

TM-130

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

MAINSHAFT AND GEARS

• Be careful with orientation of 1st-2nd synchronizer hub.

• Do not reuse 1st-2nd synchronizer hub and 1st-2nd cou-

pling sleeve.

• Replace 1st-2nd synchronizer hub and 1st-2nd coupling

sleeve as a set.

• Be careful with orientation of 1st-2nd coupling sleeve.

• Be sure not to hook center projection of 2 spread springs

on same 1st-2nd shifting insert.

5. Install 1st inner baulk ring, 1st synchronizer cone, and 1st outer

baulk ring onto mainshaft and then press in 1st-2nd synchro-

nizer hub assembly onto mainshaft using Tools.

CAUTION:

• Outer baulk ring, synchronizer cone, and inner baulk ring

on 2nd gear-side must have been removed.

• Be careful with orientation of coupling sleeve.

• Replace 1st inner baulk ring, 1st synchronizer cone, and 1st outer baulk ring as a set.

SCIA0921E

PCIB0803E

SCIA1083E

Tool number

: KV40101630 (J-35870)
: ST35321000 ( — )
: ST38220000 ( — )

SCIA1050E

MAINSHAFT AND GEARS

TM-131

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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6. Press in 2nd main gear bushing using Tools.

7. Install 2nd outer baulk ring, 2nd synchronizer cone, and 2nd

inner baulk ring.

CAUTION:

Replace 2nd outer baulk ring, 2nd synchronizer cone, and

2nd inner baulk ring as a set.

8. Install 2nd needle bearing and 2nd main gear.

9. Press in 3rd main gear using Tools.

CAUTION:

• Be careful with orientation of 3rd main gear.

• Do not reuse 3rd main gear.

10. Install 3rd-4th mainshaft spacer.

11. Select 4th main gear adjusting shim so that dimension “C1” sat-

isfies the standard value below and install 4th main gear adjust-

ing shim onto mainshaft. Refer to 

TM-146, "Available Adjusting

Shims"

.

CAUTION:

Only one adjusting shim can be selected.

12. Press in 4th main gear using Tools.

CAUTION:

• Be careful with orientation of 4th main gear.

• Do not reuse 4th main gear.

Tool number

: KV40105710 ( — )
: ST35321000 ( — )

SCIA1051E

Tool number

: KV40105710 ( — )
: ST35321000 ( — )

SCIA1052E

 Standard value for dimension “C1”

: Refer to 

TM-146, "Available Adjusting Shims"

.

PCIB0804E

Tool number

: ST33200000 (J-26082)
: ST30901000 (J-26010-01)

PCIB0947E

TM-132

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

MAINSHAFT AND GEARS

13. Press in 5th main gear using Tools.

CAUTION:

• Be careful with orientation of 5th main gear.

• Do not reuse 5th main gear.

14. Install 5th-6th mainshaft spacer.

15. Press in 6th main gear using Tools (A), (B).

CAUTION:

Do not reuse 6th main gear.

16. Select 6th main gear adjusting shim and then install it onto mainshaft.

• Calculate thickness (S) of 6th main gear adjusting shim follow-

ing the procedure below so that end play dimension between

6th main gear and mainshaft rear bearing becomes the dimen-

sion shown below. Refer to 

TM-146, "Available Adjusting

Shims"

.

CAUTION:

Only one adjusting shim can be selected.

a. Measure dimension (S

1)

 and (S

2

) using a height gauge (A) and

pick tester (B).

b. Install selected 6th main gear adjusting shim to mainshaft.

17. Press in mainshaft rear bearing using Tools.

Tool number

: ST33200000 (J-26082)
: ST30901000 (J-26010-01)

PCIB0948E

Tool number

A: ST33200000 (J-26082)
B: ST30901000 (J-26010-01)

WCIA0313E

End play :Refer to 

TM-146, "Available Adjusting 

Shims"

.

Dimension S = (S

1

  - S

2

 ) - End play

S

: Thickness of adjusting shim

S

1

: Dimension from mainshaft standard face to 
mainshaft rear bearing press-fit end face

S

2

: Dimension from mainshaft standard face to 
6th main gear end face

PCIB1887E

Tool number

A: ST30720000 (J-25405)
B: ST30901000 (J-26010-01)

WCIA0314E

MAINSHAFT AND GEARS

TM-133

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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18. Install mainshaft C-rings onto mainshaft and check that end play

of mainshaft rear bearing satisfies the standard value. 

• If measurement is outside the standard range, reselect main-

shaft C-rings. Refer to 

TM-145, "Available C-Rings"

.

19. Install C-ring holder and then install snap ring.

CAUTION:

Do not reuse snap ring.

20. Check end play of 1st and 2nd main gears.

End play standard value

: Refer to 

TM-145, "Available C-Rings"

.

SCIA0979E

PCIB0805E

End play standard value

: Refer to 

TM-144, "Gear End Play"

.

SCIA0973E