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TM-58 < UNIT DISASSEMBLY AND ASSEMBLY > [6MT: RS6F94R] MAINSHAFT AND GEAR 1. Install mainshaft front bearing inner race (1), using the drift (A) [SST: ST36720030 ( - )]. CAUTION: Replace mainshaft front bearing outer race and mainshaft front bearing inner race as a set. 2. Apply gear oil to 1st inner baulk ring, 1st synchronizer cone, 1st outer baulk ring, 2nd inner baulk ring, 2nd synchronizer cone, and 2nd outer baulk ring. CAUTION: • Replace 1st inner baulk ring, 1st synchronizer cone, and 1st outer baulk ring as a set. • Replace 2nd inner baulk ring, 2nd synchronizer cone, and 2nd outer baulk ring as a set. 3. Install insert keys and 1st-2nd coupling sleeve to 1st-2nd synchronizer hub. CAUTION: Replace 1st-2nd synchronizer hub and 1st-2nd coupling sleeve as a set. 4. Install 1st main gear (1), 1st inner baulk ring, 1st synchronizer cone, 1st outer baulk ring, 1st-2nd synchronizer hub assembly (2), 2nd inner baulk ring, 2nd synchronizer cone, and 2nd outer baulk ring. 5. Install bushing (3), using the drift (A) [SST: KV32102700 ( - )]. 6. Install 3rd main gear (1) and 2nd main gear (2), using the drift (A) [SST: KV32102700 ( - )]. 7. Measure dimension “L” as shown in the figure. Select mainshaft adjusting shim (1) according to the following list, and then install it to mainshaft. Unit: mm (in) PCIB1733E PCIB1734E PCIB1735E 2 : Mainshaft Dimension “L” Mainshaft adjusting shim thickness 147.690 – 147.666 (5.8146 – 5.8136) 1.500 (0.0591) 147.665 – 147.641 (5.8136 – 5.8126) 1.525 (0.0600) 147.640 – 147.616 (5.8126 – 5.8116) 1.550 (0.0610) 147.615 – 147.591 (5.8116 – 5.8107) 1.575 (0.0620) 147.590 – 147.566 (5.8106 – 5.8097) 1.600 (0.0630) 147.565 – 147.541 (5.8096 – 5.8087) 1.625 (0.0640) 147.540 – 147.516 (5.8086 – 5.8077) 1.650 (0.0650) 147.515 – 147.491 (5.8077 – 5.8067) 1.675 (0.0659) PCIB1736E |