Mitsubishi Outlander (2003+). Manual - part 308

FENDER

BODY

42-7

REMOVAL SERVICE POINT

<<A>> SIDE TURN SIGNAL LAMP REMOVAL

Use an appropriate tool such as special tool
Ornament remover MB990874 to pry out the tab from
the fender, and remove the side turn signal lamp.

INSTALLATION SERVICE POINT

>>A<< SIDE TURN SIGNAL LAMP INSTALLATION

Engage the hook with the fender panel, and install
the side turn signal lamp.

AC101384

Section A – A

: Front of vehicle

MB990784

Fender panel

Side turn signal lamp

Claw

AC005719

Fender panel

Hook

Claw

Fender panel

: Front of vehicle

FUEL FILLER LID

BODY

42-8

FUEL FILLER LID

REMOVAL AND INSTALLATION

M1421002500329

Pre-removal and Post-installation Operation

•

Rear Seat Removal and Installation (Refer to GROUP

52A, Rear Seat

P.52A-36

•

Front Seat Assembly (Driver's Seat Side) Removal and

Installation (Refer to GROUP 52A, Front Seat

P.52A-29

•

Front Seat Belt Anchor Bolt (Driver's Side) Removal and

Installation (Refer to GROUP 52A, Front Seat Belt

P.52A-39

•

Front Scuff Plate (Driver's Side), Rear Scuff Plate

(Driver's Side), Centre Pillar Lower Trim (Driver's Side)

Removal and Installation (Refer to GROUP 52A, Trims

P.52A-18

•

Floor Console Removal and Installation (Refer to GROUP

52A, Floor Console

P.52A-14

AC107424

5.0 ± 1.0 N·m

Fuel filler lid height and clearance
adjustment

Removal steps
1.

Fuel filler lid panel assembly

Clip

Fuel filler lid hook assembly

Fuel filler lid lock release handle

•

Quarter lower trim (Refer to
GROUP 52A, Trims

P.52A-18

•

Protector C (Refer to GROUP 36,
Parking Brake Cable

P.36-9

<LH

drive vehicles>,

P.36-10

<RH drive

vehicles>).

Fuel filler lid lock release cable

Removal steps (Continued)

WINDOW GLASS

BODY

42-9

WINDOW GLASS

ADHESIVE

M1422000500069

SPECIAL TOOL

M1422000600271

GENERAL

M1422000100436

The windshield, quarter window glass, tailgate
window glass and roof window glass are attached by
an urethane-base adhesive to the window frame.
This adhesive provides improved glass holding and
sealing, and also gives body openings a greater
structural strength.
ITEMS

HANDLING OF AUTO WINDOW SEALER
Keep the sealant in a cool place, not exposed to the
direct rays of the sun. Do not place any heavy article
on the sealant nor press it, otherwise it will become
deformed. Avoid storing the sealant for more than 6
months, because it will lose its sealing effect.

BODY PINCH-WELD FLANGE SERVICING
Before servicing the body pinch-weld flange, remove
old adhesive completely. If the flange requires
painting, bake it after painting is completed.

Item

Specified adhesive

Windshield

3M ATD Part No.8609 Super Fast Urethane Auto Glass
Sealant or equivalent
3M ATD Part No.8608 Super Fast Urethane Primer or
equivalent

Quarter window glass
Tailgate window glass
Roof window glass

Tool

Number

Name

Use

MB990480

Window glass holder Window glass removal and installation

MB990480

Name

Remark

Adhesive

3M ATD Part No.8609 Super Fast Urethane Auto Glass Sealant or
equivalent

Primer

3M ATD Part No.8608 Super Fast Urethane Primer or equivalent

Spacers

Available as service part

Dam

Available as service part

Anti-rust solvent (or Tectyl
506T.Valvoline Oil Company)

For rust prevention

Isopropyl alcohol

For grease removal from bonded surface

Steel piano wire

Dia.

length... 0.6mm

1m For cutting adhesive

Glass adhesive knife

For cutting adhesive

Adhesive gun

For pressing-out adhesive

WINDOW GLASS

BODY

42-10

WINDOW GLASS INSTALLATION

AC306636

Cleaning of adhesion surface
Cut off the residual adhesive until the
thickness is less than 2 mm. Clean the
adhesion surface with isopropyl alcohol,
and let dry for 3 minutes or more.

Cleaning of adhesion surface
Completely cut off all of the residual
adhesive. Clean the adhesive surface
with isopropyl alcohol, and let dry for
3 minutes or more.

Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion
surface with isopropyl alcohol, and let dry
for 3 minutes or more.

Attaching of dual lock fastener
Attach the dual lock fastener to set the
positions for the glass to be installed.

Gluing of window dam and window spacer
Glue the window dam and window spacer to the glass, following the standard position
all the way around the inside edge of the glass.

Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around
the inside edge of the glass.

Installing the glass
After applying the adhesive, lightly press the glass evenly so that it adheres
completely.

Cleaning
After removing excess adhesive from the body or glass with a spatula, etc.
Clean off with isopropyl alcohol.

Checking for water leaks
Carry out a shower test to check that no water leaks through.

Replace the glass

Reusing the glass

Window glass installation procedure

Body side

Window glass side

Application of primer
Do not apply primer on residual adhesive as doing so may affect adhesion. apply enough primer on adhesion surface evenly taking
care not to apply it on the residual adhesive. after applying primer, let it dry for 3 minutes or more.

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