Mitsubishi Outlander (2003+). Manual - part 203

 

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Mitsubishi Outlander (2003+). Manual - part 203

 

 

TROUBLESHOOTING <A/T>

AUTOMATIC TRANSMISSION (FF)

23A-107

INSPECTION PROCEDURE 7: Shift shock when shifting from N to D and long delay

COMMENTS ON TROUBLE SYMPTOM
If abnormal shock or delay of two seconds or more 
occurs when the selector lever is shifted from N to D 
range while the engine is idling, the cause is 
probably abnormal underdrive clutch pressure or a 
malfunction of the underdrive clutch, valve body or 
throttle position sensor.

Possible causes

Malfunction of underdrive solenoid valve

Malfunction of input shaft speed sensor

Abnormal underdrive clutch pressure

Malfunction of throttle position sensor

Malfunction of the underdrive clutch

Malfunction of valve body

Malfunction of the engine-A/T-ECU

DIAGNOSIS

STEP 1. MUT-II/III actuator test

Item 02: Underdrive solenoid valve

OK: Operating sound can be heard.

Q: Is the check result normal?

YES : 

Go to Step 2.

NO : 

Replace the underdrive solenoid valve.

STEP 2. MUT-II/III data list

Item 01: Input shaft speed sensor (Refer to data list 
reference table 

P.23A-133

).

Q: Is the check result normal?

YES : 

Go to Step 3.

NO : 

Refer to diagnosis code 22: Input shaft 
speed sensor system 

P.23A-28

.

STEP 3. MUT-II/III data list

Item 32: Underdrive solenoid valve duty ratio.

Q: Is the check result normal?

YES : 

Go to Step 4.

NO : 

Replace the engine-A/T-ECU.

STEP 4. Check when shift shock occurs.

Q: Does the shift shock occur when the vehicle starts 

moving?

YES : 

Go to Step 6.

NO : 

Go to Step 5.

STEP 5. Hydraulic pressure test

Measure the hydraulic pressure for underdrive clutch 
when the selector lever is shifted from N to D range 
(Refer to 

P.23A-152

).

OK: Refer to 

P.23A-152

.

Q: Is the check result normal?

YES : 

Go to Step 9.

NO : 

Go to Step 8.

STEP 6. Check when shift shock occurs.

Q: Does the shift shock always occur?

YES : 

Go to Step 8.

NO : 

Go to Step 7.

STEP 7. MUT-II/III data list

Item 11: Throttle position sensor (Refer to data list 
reference table 

P.23A-133

).

Q: Is the check result normal?

YES : 

Go to Step 8.

NO : 

Check the throttle position sensor system 
(Refer to GROUP 13B, Troubleshooting 

P.13B-20

).

STEP 8. Valve body disassembly clean and 
assembly
(1) Check the bolts for looseness and the O-ring, 

solenoid valve and valve body for damage.
Replace the valve body assembly if the damages 
are thought to be irreparable.

(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Does a malfunction take place again?

YES : 

Go to Step 9.

NO : 

The inspection is complete.

STEP 9. Underdrive clutch check

Check the facing for seizure and the piston seal ring 
for damage and interference with the retainer.

Q: Is the check result normal?

YES : 

The inspection is complete.

NO : 

Repair or replace the underdrive clutch.

TROUBLESHOOTING <A/T>

AUTOMATIC TRANSMISSION (FF)

23A-108

INSPECTION PROCEDURE 8: Shift shock when shifting from N to R and long delay

COMMENTS ON TROUBLE SYMPTOM
If abnormal shock or delay of two seconds or more 
occurs when the selector lever is shifted from N to R 
range while the engine is idling, the cause is 
probably abnormal pressure in reverse clutch and 
low-reverse clutch or a malfunction of the reverse 
clutch, low-reverse brake, valve body or throttle 
position sensor.

POSSIBLE CAUSES

Malfunction of low-reverse solenoid valve

Malfunction of input shaft speed sensor

Malfunction of the inhibitor switch

Abnormal reverse clutch pressure

Abnormal low-reverse brake pressure

Malfunction of throttle position sensor

Malfunction of the reverse clutch

Malfunction of low-reverse brake

Malfunction of valve body

Malfunction of the engine-A/T-ECU

DIAGNOSIS

STEP 1. MUT-II/III actuator test

Item 01: Low-reverse solenoid valve

OK: Operating sound can be heard.

Q: Is the check result normal?

YES : 

Go to Step 2.

NO : 

Replace the low-reverse solenoid valve.

STEP 2. MUT-II/III data list

Item 22: Input shaft speed sensor (Refer to data list 
reference table 

P.23A-133

).

Q: Is the check result normal?

YES : 

Go to Step 3.

NO : 

Refer to diagnosis code 22: Input shaft 
speed sensor system 

P.23A-28

.

STEP 3. MUT-II/III diagnosis code

Either of diagnosis codes 27 or 28 is set, inhibtor 
switch is defective.

Q: Are diagnosis codes 27 or 28 output?

YES <diagnosis code 27 is set> : 

Refer to 

diagnosis code 27: Inhibitor switch system 

P.23A-53

.

YES <diagnosis code 28 is set> : 

Refer to 

diagnosis code 28: Inhibitor switch system 

P.23A-61

.

NO : 

Go to Step 4.

STEP 4. MUT-II/III data list

Item 31: Low-reverse solenoid valve duty ratio (Refer 
to data list reference tabl

P.23A-133

).

Q: Is the check result normal?

YES : 

Go to Step 5.

NO : 

Replace the engine-A/T-ECU.

STEP 5. Check when shift shock occurs.

Q: Does the shift shock occur when the vehicle starts 

moving?

YES : 

Go to Step 7.

NO : 

Go to Step 6.

STEP 6. Hydraulic pressure test

Measure the hydraulic pressure for reverse clutch 
and low-reverse clutch when the selector lever is 
shifted from N to R range (Refer to 

P.23A-152

).

OK: Refer to 

P.23A-152

.

Q: Is the check result normal?

YES : 

Go to Step 10.

NO : 

Go to Step 9.

STEP 7. Check when shift shock occurs.

Q: Does the shift shock always occur?

YES : 

Go to Step 9.

NO : 

Go to Step 8.

TROUBLESHOOTING <A/T>

AUTOMATIC TRANSMISSION (FF)

23A-109

STEP 8. MUT-II/III data list

Item 11: Throttle position sensor (Refer to data list 
reference table 

P.23A-133

).

Q: Is the check result normal?

YES : 

Go to Step 9.

NO : 

Check the throttle position sensor system 
(Refer to GROUP 13B, Troubleshooting 

P.13B-20

).

STEP 9. Valve body disassembly clean and 
assembly
(1) Check the bolts for looseness and the O-ring, 

solenoid valve and valve body for damage.
Replace the valve body assembly if the damages 
are thought to be irreparable.

(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Does a malfunction take place again?

YES : 

Go to Step 10.

NO : 

The inspection is complete.

STEP 10. Reverse clutch and low-reverse brake 
check

Check the facing for seizure and the piston seal ring 
for damage and interference with the retainer.

Q: Is the check result normal?

YES : 

The inspection is complete.

NO : 

Repair or replace the reverse clutch and 
low-reverse brake.

INSPECTION PROCEDURE 9: Shift shock when shifting from N to D, N to R and long delay

COMMENTS ON TROUBLE SYMPTOM
If abnormal shock or delay of two seconds or more 
occurs when the selector lever is shifted from N to D 
range and from N to R range while the engine is 
idling, the cause is probably abnormal line pressure 
or a malfunction of the oil pump, valve body.

Possible causes

Abnormal line pressure

Malfunction of throttle position sensor

Malfunction of oil pump

Malfunction of valve body

Malfunction of the engine-A/T-ECU

DIAGNOSIS

STEP 1. Hydraulic pressure test

Measure the hydraulic pressure of each element 
when the selector lever is in L, 2nd or reverse (Refer 
to 

P.23A-152

).

OK: Refer to 

P.23A-152

.

Q: Is the check result normal?

YES : 

Go to Step 3.

NO : 

Go to Step 2.

STEP 2. Line pressure adjustment

(1) Adjust the line pressure (Refer to 

P.23A-158

).

(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Does a malfunction take place again?

YES : 

Go to Step 3.

NO : 

The inspection is complete.

STEP 3. Check when shift shock occurs.

Q: Does the shift shock occur when the vehicle starts 

moving?

YES : 

Go to Step 4.

NO : 

Replace the oil pump assembly (Oil pump 
cannot be repaired).

STEP 4. Check when shift shock occurs.

Q: Does the shift shock always occur?

YES : 

Go to Step 7.

NO : 

Go to Step 5.

TROUBLESHOOTING <A/T>

AUTOMATIC TRANSMISSION (FF)

23A-110

STEP 5. MUT-II/III data list

Item 11: Throttle position sensor (Refer to data list 
reference table 

P.23A-133

).

Q: Is the check result normal?

YES : 

Go to Step 6.

NO : 

Check the throttle position sensor system 
(Refer to GROUP 13B, Troubleshooting 

P.13B-20

).

STEP 6. Engine-A/T-ECU replacement
(1) Replace the engine-A/T-ECU.
(2) Test drive the vehicle.
(3) Verify that the condition described by the 

customer exists.

Q: Does a malfunction take place again?

YES : 

Go to Step 7.

NO : 

The inspection is complete.

STEP 7. Valve body disassembly clean and 
assembly

Check the bolts for looseness and the O-ring, 
solenoid valve and valve body for damage.

Q: Is the check result normal?

YES : 

The inspection is complete.

NO : 

Replace the valve body assembly if the 
damages are thought to be irreparable.

INSPECTION PROCEDURE 10: Shift shock and slipping

COMMENTS ON TROUBLE SYMPTOM
If shift shock when driving are due to upshifting or 
downshifting and the transmission speed become 
higher than the engine speed, the cause is probably 
abnormal line pressure or a malfunction of a solenoid 
valve, oil pump, valve body or of a brake or clutch.

Possible causes

Malfunction of each solenoid valve

Abnormal line pressure

Malfunction of valve body

Malfunction of oil pump

Malfunction of each brake or each clutch

Malfunction of the engine-A/T-ECU

DIAGNOSIS

STEP 1. MUT-II/III actuator test

Item 01: Low-reverse solenoid valve

Item 02: Underdrive solenoid valve

Item 03: Second solenoid valve

Item 04: Overdrive solenoid valve

OK: Operating sound can be heard.

Q: Is the check result normal?

YES : 

Go to Step 2.

NO : 

Replace the defective solenoid valve.

STEP 2. MUT-II/III data list

Item 63: Shift position (Refer to data list reference 
table 

P.23A-133

).

Item 31, 32, 33, 34: Each solenoid valve duty 
ratio (Refer to data list reference table 

P.23A-133

).

Q: Is the check result normal?

YES : 

Go to Step 3.

NO : 

Replace the engine-A/T-ECU.

STEP 3. Hydraulic pressure test

Check all hydraulic pressures within the standard 
value.

OK: Refer to 

P.23A-152

.

Q: Is the check result normal?

YES : 

Go to Step 6.

NO : 

Go to Step 4.

 

 

 

 

 

 

 

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