Mitsubishi Outlander (2003+). Manual - part 172

SPEEDOMETER GEAR

MANUAL TRANSMISSION OVERHAUL

22B-41

SPEEDOMETER GEAR

DISASSEMBLY AND REASSEMBLY

M1222003400089

AK204397

4

2

3

1

AB

Apply gear oil to all
moving parts before
installation.

Disassembly steps

1.

E-clip

2.

Speedometer driven gear

3.

O-ring

4.

Sleeve

Disassembly steps (Continued)

SELECT LEVER

MANUAL TRANSMISSION OVERHAUL

22B-42

SELECT LEVER

DISASSEMBLY AND REASSEMBLY

M1222012800074

REASSEMBLY SERVICE POINT

>>A<< DUST COVER AND SELECT LEVER 
BUSHING INSTALLATION

Make sure the dust cover and select lever bushing 
installation direction is correct, and the distinguished 
parts are correctly assembled as shown.

AK204398

6

5

7

1

11 ± 1 N·m

8

2

9

3

4

10

AB

Disassembly steps

1.

Dust cover

2.

Nut

3.

Spring washer

4.

Washer

>>A<<

5.

Select lever bushing

6.

Select lever shoe

7.

Select lever

>>A<<

8.

Select lever bushing

>>A<<

9.

Dust cover

10. Select lever shaft

AK204311

Select lever
bushing

Dust cover

AB

CONTROL HOUSING

MANUAL TRANSMISSION OVERHAUL

22B-43

CONTROL HOUSING

DISASSEMBLY AND REASSEMBLY

M1222013100153

DISASSEMBLY SERVICE POINT

<<A>> LOCK PIN REMOVAL

Drive out the lock pin from the direction shown.

AK302747

11

7

8

1

6

5

4

2

3

13

14

12

10

9

22.3 ± 0.3 N·m

AC

Disassembly steps

1.

Spring washer

2.

Stopper bracket

<<A>>

>>E<<

3

Lock  pin

4.

Interlock plate

5.

Control finger

>>D<<

6.

Spring pin

7.

Stopper body

8.

Spring

9.

Control shaft 

>>C<<

10. Air breather
11. Control shaft boot 

>>B<<

12. Oil seal

>>A<<

13. Needle bearing
14. Control housing

AK204273

Lock pin

Control finger

AB

CONTROL HOUSING

MANUAL TRANSMISSION OVERHAUL

22B-44

REASSEMBLY SERVICE POINTS

>>A<< NEEDLE BEARING INSTALLATION

Press fit the needle bearing into the control housing 
side as shown.
Make sure that the side with the model number 
stamped on it faces the end of the control housing as 
shown.

>>B<< OIL SEAL INSTALLATION

Apply gear oil (Hypoid gear oil SAE 75W-90 or 
75W-85W conforming to API classification GL-4) to 
the oil seal lip area.

>>C<< AIR BREATHER INSTALLATION

1. Apply sealant (3M SUPER WEATHERSTRIP No. 

8001 or equivalent)  to the inserting portion of air 
breather.

2. Install the air breather so that the embossed mark 

is in the direction shown in the figure.

>>D<< SPRING PIN INSTALLATION

Drive in the spring pin so that the slit is in the 
direction shown in the figure.

>>E<< LOCK PIN INSTALLATION

Drive the lock pin in from the direction shown in the 
figure.

AK204176AC

Needle bearing

Model number
stamped side

0 – 0.5 mm

Control housing

AK204303AB

AK204274AB

AK204220

Emboss
mark

AB

AK204177

Control shaft

Stopper body

Installation direction

Slit

Spring pin

AB

AK204273 AC