Mitsubishi Montero Sport (2004+). Manual - part 301

 

  Index      Mitsubishi     Mitsubishi Montero Sport - service repair manual 2004 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  299  300  301  302   ..

 

 

Mitsubishi Montero Sport (2004+). Manual - part 301

 

 

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI)

13A-617

STEP 14. Using scan tool MB991958, check evaporative 
emission system monitor test.

CAUTION

• To prevent damage to scan tool MB991958, always turn 

the ignition switch to the "LOCK" (OFF) position before 
connecting or disconnecting scan tool MB991958.

• During this test, the PCM automatically increases the 

engine speed to 1,600 r/min or greater. Check that the 
transmission is set to "P" position.

(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Erase the DTCs using scan tool MB991958.
(4) Check that the fuel cap is securely closed. (Tighten until 

three clicks are heard).

(5) Start the engine.
(6) Select "System Test" and press the "YES" key.
(7) Select "Evap Leak Mon" and press the "YES" key.
(8) During this test, keep the accelerator pedal at the idling 

position.
NOTE: If the engine speed does not reach 2,000 r/min dur-
ing the monitor test, adjust the Speed Adjusting Screw 
(Refer to 

P.13A-883

), and adjust to the standard value.

(9) Keep the engine speed and engine load within the specified 

range. When the monitor test starts, the "In Progress" item 
on scan tool MB991958 will change from "NO" to "YES".

(10)Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is "Evap Leak Mon. Completed. Test Failed and DTCs 

Set" displayed on scan tool MB991958?
YES : 
Replace the PCM. Then go to Step 19 .
NO <"Evap Leak Mon. Completed. Test Passed" is 
displayed on scan tool MB991958.> : 
The evaporative 

emission system is working properly at this time. Then 
go to Step 19 .

NO <"Evap Leak Mon. Discontinued. Retest again from 
the first" is displayed on scan tool  MB991958.> : 
The 

EVAP monitor has been interrupted during the test. 
Turn the ignition switch to the "LOCK" (OFF) position 
once, and repeat the monitor test.

AK303629AB

MB991911

MB991827

MB991824 

16-PIN

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI)

13A-618

STEP 15. Pressure test for clogging in evaporative 
emission system line between hose E and L.
(1) Disconnect hose E from the canister side, and plug the 

hose.

(2) Remove the fuel cap.
(3) Confirm that the evaporative emission system pressure 

pump (Miller number 6872A) is operating properly. Perform 
the self-test as described in the manufacturer's instructions.

(4) Connect the evaporative emission system pressure pump 

to the fuel filler neck.

(5) Pressure test the system to determine whether any leaks 

are present.
NOTE: The "Pressure test" in this procedure refers to the 
I/M240 Simulation Test. The eight steps of this test are 
described in the manufacturer's instructions for the evapo-
rative emission system pressure pump, Miller number 
6872A.

(6) After it is confirmed that pressure maintained, unplug hose 

E.

(7) Disconnect the evaporative emission system pressure 

pump, and reinstall the fuel cap.

(8) Connect hose E to the evaporative emission canister.
Q: Is the evaporative emission system line free of leaks?

YES : Go to Step 18 .
NO :  Go to Step 16 .

STEP 16. Check for clogging in the evaporative emission 
system line hose E.
Perform a leakage test with a hand vacuum pump on hose E.
Q: Does the air should pass through the hose I?

YES : Go to Step 17 .
NO :  Replace the damaged hose. Then go to Step 19 .

AC005140

HOSE E

AC

ACX01358

AC005141

AC004932

HOSE E

AH

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI)

13A-619

STEP 17. Check for clogging in the evaporator line from 
hoses F.
(1) Remove the fuel filler neck protector. (Refer to GROUP 

13B, Fuel Tank 

P.13B-6

).

(2) Perform a leakage test with a hand vacuum pump on hose 

E.

Q: Are the hoses in good condition?

YES : Go to Step 19 .
NO :  Replace the damaged hose and reinstall the fuel filler 

neck protector. (Refer to GROUP 13B, Fuel Tank 

P.13B-6

). Then go to Step 19 .

STEP 18. Check the evaporative emission canister for 
leaks and clogging.
(1) Remove the evaporative emission canister. (Refer to 

GROUP 17, Evaporative Emission Canister and Fuel Tank 
Pressure Relief Valv

P.17-116

).

(2) Connect a hand vacuum pump to the canister instead of 

hose, and plug the other nipples.

(3) Apply vacuum with the hand vacuum pump and confirm that 

the canister holds vacuum.

Q: Does the evaporative emission canister hold vacuum?

YES : Go to Step 14 .
NO :  Replace the evaporative emission canister. (Refer to 

GROUP 17, Evaporative Emission Canister and Fuel 
Tank Pressure Relief Valve 

P.17-116

). Then go to 

Step 19 .

STEP 19. Perform the OBD-II drive cycle.
(1) Confirm the repair by performing the appropriate drive 

cycle. (Refer to Diagnostic Function 

− OBD-ll Drive Cycle − 

Procedure 1 

− Evaporative Emission System Leak Monitor 

P.13A-4

).

(2) Read the DTC.
Q: Is DTC P0455 set?

YES : Return to Step 1 .
NO :  The procedure is complete.

AC004933AD

HOSE I

HOSE G

HOSE H

HOSE J

HOSE F

AC004931

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI)

13A-620

DTC P0456: Evaporative Emission Control System Leak Detected (Very Small Leak)

.

AC005137

AB

A

Q

O

N

P

B

C

M*

M*

E

A

D

M

E

L

K

F

G

I

H

FUEL TANK

EVAPORATIVE
EMISSION
CANISTER

EVAPORATIVE
EMISSION
PURGE SOLENOID

EVAPORATIVE
EMISSION
VENTILATION
SOLENOID

CHECK VALVE A

CHECK VALVE B

INTAKE MANIFOLD

SYSTEM DIAGRAM

J

VENT VALVE MODULE

NOTE
*: Manifold port

FUEL TANK DIFFERENTIAL
PRESSURE SENSOR

ACX01347AB

EVAPORATIVE EMISSION
PURGE SOLENOID

AC004938AB

EVAPORATIVE EMISSION
VENTILATION SOLENOID

AC005146

EVAPORATIVE EMISSION CANISTER

AB

 

 

 

 

 

 

 

Content   ..  299  300  301  302   ..