Mitsubishi Montero (2004+). Manual - part 444

 

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Mitsubishi Montero (2004+). Manual - part 444

 

 

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-103

VALVE BODY SPRING IDENTIFICATION

M1233022900162

ADJUSTING PLATE, SNAP RING AND SPACERS

M1233023000300

Transmission

Thrust race (For adjustment of direct planetary carrier end play)

Snap ring (For adjustment of underdrive clutch and overdrive clutch end play)

Rear output shaft bearing to rear cove clearance mm (in)  

0 

− 0.12 (0 − 0.005)

Input gear bearing end play mm (in)

0 

− 0.06 (0 − 0.002)

Countershaft gear bearing end play mm (in)

0 

− 0.08 (0 − 0.003)

Rear output shaft bearing end play mm (in)

0 

− 0.08 (0 − 0.003)

Annulus gear end play mm (in) 

0 

− 0.08 (0 − 0.003)

ITEMS

STANDARD VALUE

ITEMS

WIRE  
DIAMETER 
mm (in)

OUTSIDE 
DIAMETER 
mm (in)

FREE 
HEIGHT  mm 
(in)

NUMBER OF 
LOOPS

Orifice check ball spring

0.5 (0.020)

4.5 (0.177)

15.4 (0.606)

15

Torque converter clutch control valve spring

0.7 (0.028)

5.9 (0.232)

28.1 (1.106)

19

Damping valve spring

1.0 (0.039)

7.7 (0.303)

35.8 (1.409)

17

Torque converter pressure control valve 
spring

1.6 (0.063)

11.2 (0.441)

29.4 (1.157)

9.5

Fail-safe valve a spring

0.7 (0.028)

8.9 (0.350)

21.9 (0.862)

9.5

Pressure control valve spring

0.7 (0.028)

7.6 (0.299)

37.7 (1.484)

25

Line relief valve spring

1.0 (0.039)

7.0 (0.276)

17.3 (0.681)

10

Regulator valve spring

1.3 (0.051)

13.3 (0.524)

44.6 (1.756)

10.5

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

None

MR276705

1.8 (0.071)

None

MR276706

2.0 (0.079)

None

MR276707

2.2 (0.087)

None

MR276708

2.4 (0.094)

None

MR276709

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

Brown

MD759960

1.7 (0.067)

None

MD759961

1.8 (0.071)

Blue

MD759962

1.9 (0.075)

Brown

MD758892

2.0 (0.079)

None

MD750841

2.1 (0.083)

Blue

MD750842

2.2 (0.087)

Brown

MD750843

2.3 (0.091)

None

MD750844

2.4 (0.094)

Blue

MD750845

2.5 (0.098)

Brown

MD750846

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-104

Thrust race (For adjustment of input shaft end play)

Snap ring (For adjustment of overdrive clutch return spring retainer end play)

Pressure plate (For adjustment of second brake end play)

Snap ring (For adjustment of center support and brake reaction plate end play)

2.6 (0.102)

None

MD750847

2.7 (0.106)

Blue

MD750848

2.8 (0.110)

Brown

MD750849

2.9 (0.114)

None

MD750850

3.0 (0.118)

Blue

MD750851

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.4 (0.055)

None

MD723063

1.6 (0.063)

None

MD707267

1.8 (0.071)

None

MD723064

2.0 (0.079)

None

MD707268

2.2 (0.087)

None

MD723065

2.4 (0.094)

None

MD724358

2.6 (0.102)

None

MD754798

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.48 (0.058)

Brown

MR336158

1.53 (0.060)

Black

MR336159

1.58 (0.062)

None

MR336160

1.63 (0.064)

Brown

MR336161

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

F

MR336390

1.8 (0.071)

E

MR336391

2.0 (0.079)

D

MR336392

2.2 (0.087)

C

MR336393

2.4 (0.094)

B

MR336394

2.6 (0.102)

A

MR336395

2.8 (0.110)

0

MR336396

3.0 (0.118)

1

MR336397

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.2 (0.087)

None

MD756784

2.3 (0.091)

Blue

MD756785

2.4 (0.094)

Brown

MD758552

2.5 (0.098)

None

MD758553

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-105

Snap ring (For adjustment of reverse clutch end play)

Snap ring (For adjustment of direct clutch end play) 

Pressure plate (For adjustment low/reverse brake end play)

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

None

MD761088

1.7 (0.067)

Blue

MD761089

1.8 (0.071)

Brown

MD761090

1.9 (0.075)

None

MD758947

2.0 (0.079)

Blue

MD756690

2.1 (0.083)

Brown

MD756691

2.2 (0.087)

None

MD756692

2.3 (0.091)

Blue

MD756693

2.4 (0.094)

Brown

MD756694

2.5 (0.098)

None

MD756695

2.6 (0.102)

Blue

MD756696

2.7 (0.106)

Brown

MD756697

2.8 (0.110)

None

MD756698

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.9 (0.075)

Brown

MD758946

2.0 (0.079)

None

MD753397

2.1 (0.083)

Blue

MD753398

2.2 (0.087)

Brown

MD753399

2.3 (0.091)

None

MD753400

2.4 (0.094)

Blue

MD753401

2.5 (0.098)

Brown

MD753402

2.6 (0.102)

None

MD753403

2.7 (0.106)

Blue

MD753404

2.8 (0.110)

Brown

MD753405

2.9 (0.114)

None

MD753406

3.0 (0.118)

Blue

MD753407

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.8 (0.071)

E

MD759425

2.0 (0.079)

D

MD759426

2.2 (0.087)

C

MD759427

2.4 (0.094)

B

MD759428

2.6 (0.102)

A

MD759429

2.8 (0.110)

0

MD759430

3.0 (0.118)

1

MD759431

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-106

Transfer

Snap ring (For adjustment input gear bearing end play)

Spacer (For adjustment of countershaft gear end play)

Snap ring (For adjustment of countershaft gear bearing end play)

Snap ring (For adjustment of H-L clutch hub end play)

Spacer (For adjustment of rear output shaft to chain cover preload)

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.30 (0.091)

None

MD704199

2.35 (0.093)

Red

MD704200

2.40 (0.094)

White

MD704201

2.45 (0.096)

Blue

MD704202

2.50 (0.098)

Green

MD704203

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.77 (0.070)

None

MB896728

1.91 (0.075)

Blue

MB896729

2.05 (0.081)

Brown

MB896730

2.19 (0.086)

White

MB896731

2.33 (0.091)

Red

MB896732

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.48 (0.058)

Blue

MB919176

1.62 (0.064)

None

MB919177

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.18 (0.086)

−

MR410928

2.25 (0.089)

−

MR410929

2.32 (0.091)

−

MR410930

2.39 (0.094)

−

MR410931

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.57 (0.062)

−

MR486340

1.63 (0.064)

−

MR486341

1.69 (0.067)

−

MR486342

1.75 (0.069)

−

MR486343

1.81 (0.071)

−

MR486344

1.87 (0.074)

−

MR486345

1.93 (0.076)

−

MR486346

1.99 (0.078)

−

MR486347

2.05 (0.081)

−

MR477935

2.11 (0.083)

−

MR477936

2.17 (0.085)

−

MR477937

2.23 (0.088)

−

MR477938

 

 

 

 

 

 

 

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