Mitsubishi Montero (2004+). Manual - part 112

INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY

TSB Revision

ENGINE OVERHAUL

11B-7

INSTALLATION SERVICE POINT

.

>>A<< THROTTLE BODY GASKET INSTALLATION
Install the gasket so that the tab is positioned as shown in the 
illustration.

21. PURGE HOSE BRACKET
22. THROTTLE BODY

>>A<<

23. THROTTLE BODY GASKET
24. INTAKE MANIFOLD PLENUM
25. INTAKE MANIFOLD PLENUM VALVE 

GASKET

26. INTAKE MANIFOLD PLENUM VALVE 

ASSEMBLY

27. INTAKE MANIFOLD PLENUM 

GASKET

REMOVAL STEPS (Continued)

AK201270 AB

TAB

GASKET

IGNITION SYSTEM

TSB Revision

ENGINE OVERHAUL

11B-8

IGNITION SYSTEM

REMOVAL AND INSTALLATION

M1113001600134

AK201073

1

2

25 ± 5 N·m
18 ± 4 ft-lb

3

8

9

10

AB

22 ± 4 N·m
16 ± 3 ft-lb

14 ± 1 N·m
124 ± 9 in-lb

11 ± 1 N·m
97 ± 9 in-lb

7

13 ± 2 N·m
115 ± 18 in-lb

10 ± 2 N·m
89 ± 17 in-lb

6

5

4

10 ± 2 N·m
89 ± 17 in-lb

10 ± 2 N·m
89 ± 17 in-lb

REMOVAL STEPS

1. SPARK PLUG CABLES
2. IGNITION COIL
3. SPARK PLUGS
4. SPARK PLUG CABLE SUPPORT
5. SPARK PLUG CABLE SUPPORT
6. SPARK PLUG CABLE SUPPORT

7. CAMSHAFT POSITION SENSOR
8. O-RING

>>B<<

9. CAMSHAFT POSITION SENSOR 

SUPPORT

<<A>> >>A<<

10. CAMSHAFT POSITION SENSING 

CYLINDER

REMOVAL STEPS (Continued)

IGNITION SYSTEM

TSB Revision

ENGINE OVERHAUL

11B-9

REMOVAL SERVICE POINT

.

<<A>> CAMSHAFT POSITION SENSING CYLINDER 
REMOVAL
1. Using special tool MD998781, hold the drive plate or 

flywheel.

2. Loosen the camshaft position sensing cylinder bolt.

INSTALLATION SERVICE POINT

.

>>A<< CAMSHAFT POSITION SENSING CYLINDER 
INSTALLATION
1. Using special tool MD998781, hold the drive plate or 

flywheel.

2. Tighten the camshaft position sensing cylinder bolt to the 

specified torque.

Tightening torque: 22 

± 4 N⋅m (16 ± 3 ft-lb) 

.

>>B<< CAMSHAFT POSITION SENSOR SUPPORT 
INSTALLATION
Apply a 3 mm (0.12 inch) diameter bead of sealant Mitsubishi 
Genuine Parts number MD970389, or equivalent to the cam-
shaft position sensor support.

AKX01329

MD998781

AB

AKX01329

MD998781

AB

AK000008

TIMING BELT

TSB Revision

ENGINE OVERHAUL

11B-10

TIMING BELT

REMOVAL AND INSTALLATION

M1113001900588

Required Special Tool:

• MB990767: End Yoke Holder

• MD998715: Pins

• MD998767: Tensioner Pulley Wrench

• MD998769: Crankshaft Spacer

AK201074 AB

44 ± 10 N·m
33 ± 7 ft-lb

88 ± 10 N·m
65 ± 7 ft-lb

14 ± 1 N·m
124 ± 9 in-lb

48 ± 6 N·m
35 ± 4 ft-lb

24 ± 3 N·m
17 ± 2 ft-lb

4

5

6

1

2

3

7

8

9

14

15

16

11

12

13

17

10

14 ± 1 N·m
124 ± 9 in-lb 

8.5 ± 0.5 N·m
76 ± 4 in-lb

44 ± 10 N·m
33 ± 7 ft-lb

11 ± 1 N·m
97 ± 9 in-lb

REMOVAL STEPS

1. TIMING BELT FRONT UPPER 

COVER, RIGHT

2. TIMING BELT FRONT UPPER 

COVER, LEFT

3. TIMING BELT FRONT LOWER 

COVER

<<A>> >>D<<

4. TIMING BELT
5. CRANKSHAFT POSITION SENSOR

>>C<<

6. AUTO-TENSIONER
7. TENSIONER PULLEY

8. TENSIONER ARM
9. SHAFT
10. IDLER PULLEY
11. IDLER PULLEY SPACER

>>B<<

12. CRANKSHAFT SPROCKET
13. CRANKSHAFT SENSING BLADE

>>B<<

14. CRANKSHAFT SPACER

<<B>> >>A<<

15. CAMSHAFT SPROCKET BOLT
16. CAMSHAFT SPROCKET
17. TIMING BELT REAR COVER

REMOVAL STEPS (Continued)