Mitsubishi Montero (2002-2004). Manual - part 1033

 

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Mitsubishi Montero (2002-2004). Manual - part 1033

 

 

ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS

TSB Revision

ANTI-LOCK BRAKING SYSTEM (ABS)

35B-3

System Check Sound

When starting the engine, a thudding sound can 
sometimes be heard coming from the engine com-
partment. This is a normal sound during the ABS 
self-check.

ABS Operation Sounds and Sensations 

During normal operation, the ABS makes several 
sounds that may seem unusual at first:

• A whining sound is caused by the ABS hydraulic 

unit motor.

• When pressure is applied to the brake pedal, the 

pulsation of the pedal causes a scraping sound.

• When the brakes are applied firmly, the ABS 

operates, rapidly applying and releasing the 
brakes many times per second. This repeated 
application and release of braking forces can 
cause the suspension to make a thumping sound 
and the tires to squeak.

Long Stopping Distances on Loose Road 
Surfaces

When braking on loose surfaces like snow-covered 
or gravel roads, the stopping distance can be longer 
for an ABS-equipped vehicle than the stopping dis-
tance for a vehicle with a conventional brake system.

Shock at starting check

Shock may be felt when the brake pedal is lightly 
pressed while driving at a low speed. This is a nor-
mal characteristic because the ABS system opera-
tion check is carried out when vehicle speed is 8 km/
h (5 mph) or less.

ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS

INTRODUCTION TO ANTI-LOCK BRAKING SYSTEM DIAGNOSIS

M1352012500318

The anti-lock brake system (ABS) operates differ-
ently from conventional brake systems. These differ-
ences include sounds, sensations, and vehicle 
performance that owners and service technicians 
who are not familiar with ABS may not be used to.
Some operational characteristics may seem to be 
malfunctions, but they are simply signs of normal 
ABS operation. When diagnosing the ABS system, 
keep these operational characteristics in mind. 
Inform the owner of the kind of performance charac-
teristics to expect from an ABS-equipped vehicle.

ABS Diagnostic Trouble Code Detection 
Conditions

ABS diagnostic trouble codes (ABS DTCs) are set 
under different conditions, depending on the mal-
function detected. Most ABS DTCs will only be set 
during vehicle operation. Some ABS DTCs will also 
be set during the ABS self-check immediately after 
the engine is started.
When you check if an ABS DTC will be displayed 
again after the DTC has been erased, you should 
duplicate the ABS DTC set conditions. Depending on 
the detection timing and set conditions for the spe-
cific ABS DTC, you must either drive the vehicle or 
turn the engine off and restart it. To set the proper 
conditions for that DTC again, refer to "ABS DTC 
SET CONDITIONS" for each ABS DTC that you are 
trying reset.

TROUBLESHOOTING STRATEGY

M1352011100395

Use these steps to plan your diagnostic strategy. If 
you follow them carefully, you will be sure that you 
have exhausted most of the possible ways to find an 
ABS fault.
1. Gather information about the problem from the 

customer.

2. Verify that the condition described by the 

customer exists.

3. Check the vehicle for any ABS DTC.

4. If you cannot verify the condition and there are no 

ABS DTCs, the malfunction is intermittent. Refer 
to GROUP 00, How to use Troubleshooting/
Inspection Service Points 

− How to Cope with 

Intermittent Malfunctions 

P.00-6

.

5. If you can verify the condition but there are no 

ABS DTCs, or the system cannot communicate 
with the scan tool, check that the basic brake 
system is operating properly.

ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS

TSB Revision

ANTI-LOCK BRAKING SYSTEM (ABS)

35B-4

• If the basic brake system is not operating prop-

erly, refer to the GROUP 35A, Basic Brake Sys-
tem Diagnosis 

P.35A-6

.

• If the basic brake system is operating properly, 

refer to 

P.35B-80

.

6. If there is an ABS DTC, record the number of the 

DTC, then erase the DTC from the memory using 
the scan tool.

7. Duplicate the ABS DTC set conditions to see if the 

same ABS DTC will set again.

• If the same ABS DTC sets again, perform the 

diagnostic procedures for the DTC. Refer to 

P.35B-5

.

• If you cannot get the same ABS DTC to set 

again, the malfunction is intermittent. Refer to 
GROUP 00, How to use Troubleshooting/Inspec-
tion Service Points 

− How to Cope with Intermit-

tent Malfunctions 

P.00-6

.

TROUBLE CODE DIAGNOSIS

M1352011200392

Retrieving ABS Diagnostic Trouble Codes

.

Required Special Tool:

• MB991502: Scan Tool (MUT-II)

CAUTION

To prevent damage to scan tool MB991502, always turn the 
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991502.
1. Connect scan tool MB991502 to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Use scan tool MB991502 to check for ABS diagnostic 

trouble codes.

4. Turn the ignition switch to the "LOCK" (OFF) position.
5. Disconnect scan tool MB991502.

Erasing ABS Diagnostic Trouble Codes

.

Required Special Tool:

• MB991502: Scan Tool (MUT-II)

CAUTION

To prevent damage to scan tool MB991502, always turn the 
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991502. 
1. Connect scan tool MB991502 to the data link connector.
2. Turn the ignition switch to the "ON" position. 
3. Use scan tool MB991502 to erase ABS diagnostic trouble 

codes.

4. Turn the ignition switch to the "LOCK" (OFF) position. 
5. Disconnect scan tool MB991502.

ACX01539AE

MB991502

16-PIN

ACX01539AE

MB991502

16-PIN

ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS

TSB Revision

ANTI-LOCK BRAKING SYSTEM (ABS)

35B-5

DIAGNOSTIC TROUBLE CODE CHART

M1352011300407

Follow the inspection chart that is appropriate for the 
diagnostic trouble code.

DIAGNOSTIC 
TROUBLE 
CODE NO.

INSPECTION ITEM

DIAGNOSTIC CONTENT

REFERENCE PAGE

11

Front right ABS sensor

Open circuit or short circuit

P.35B-8

12

Front left ABS sensor

13

Rear right ABS sensor

14

Rear left ABS sensor

16

Battery positive voltage

M-ASTC-ECU power 
supply voltage is extremely 
low or high

Refer to GROUP 35A, 
HBB Trouble Code 
Diagnosis 

P.35A-16

.

17

Active skid control switch

Abnormal output signal

Refer to GROUP 35C, 
Active skid control system 
Trouble Code Diagnosis 

P.35C-7

.

21

Front right ABS sensor

P.35B-20

22

Front left ABS sensor

23

Rear right ABS sensor

24

Rear left ABS sensor

25

The difference diameter tire

P.35B-32

31

Ignition switch (IG2) system

Open circuit

Refer to GROUP 35A, 
ABS Trouble Code 
Diagnosis 

P.35A-18

.

33

Stoplight switch system

Open circuit or ON failure

P.35B-36

34

CAN communication system

Refer to GROUP 35C, 
Active skid control system 
Trouble Code Diagnosis 

P.35C-13

.

35

PCM (engine) system

Abnormal output signal

Refer to GROUP 35C, 
Active skid control system 
Trouble Code Diagnosis 

P.35C-15

.

36

Communication line with PCM (engine)

Refer to GROUP 35C, 
Active skid control system 
Trouble Code Diagnosis 

P.35C-17

.

37

PCM (A/T) system

Abnormal output signal

Refer to GROUP 35C, 
Active skid control system 
Trouble Code Diagnosis 

P.35C-15

.

38

Communication line with PCM (A/T)

Refer to GROUP 35C, 
Active skid control system 
Trouble Code Diagnosis 

P.35C-17

.

ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS

TSB Revision

ANTI-LOCK BRAKING SYSTEM (ABS)

35B-6

41

Front right control solenoid 
valve

If there is no response to 
the solenoid valve drive 
signal corresponding to 
each respective item

P.35B-43

42

Front left control solenoid valve

43

Rear right control solenoid valve

44

Rear left control solenoid valve

45

Front right select solenoid valve

46

Front left select solenoid valve

47

Active traction control system select solenoid valve

Refer to GROUP 35C, 
Active skid control system 
Trouble Code Diagnosis 

P.35C-19

.

48

Active traction control system select solenoid valve

51

Valve relay system

Short circuit or ON failure

P.35B-58

52

Valve relay system

Open circuit or OFF failure

P.35B-62

53

Pump motor

• Seizure of the pump 

motor*

• Abnormality at the 

current detection circuit 
of the M-ASTC-ECU

Refer to GROUP 35A, 
HBB Trouble Code 
Diagnosis 

P.35A-23

.

54

Motor relay

Open circuit, short circuit or 
failure of the motor relay 
coil

Refer to GROUP 35A, 
HBB Trouble Code 
Diagnosis 

P.35A-31

.

55

Pump motor circuit

Pump motor energized 
abnormally for long period*

Refer to GROUP 35A, 
HBB Trouble Code 
Diagnosis 

P.35A-56

.

56

Pressure switch

Open circuit or short circuit Refer to GROUP 35A, 

HBB Trouble Code 
Diagnosis 

P.35A-69

.

57

Accumulator

Accumulator low-pressure 
abnormality*

Refer to GROUP 35A, 
HBB Trouble Code 
Diagnosis 

P.35A-77

.

58

M-ASTC-ECU (Power supply 
drive circuit)

Pump motor drive circuit in 
the M-ASTC-ECU 
abnormality

Replace the M-ASTC-ECU 
(Refer to GROUP 35C, M-
ASTC-ECU 

P.35C-205

).

61

Master cylinder pressure sensor system

P.35B-71

62

G-sensor system

Open circuit or short circuit Refer to GROUP 35C, 

Active skid control system 
Trouble Code Diagnosis 

P.35C-24

.

63

G-sensor system

Abnormal output signal

64

G-sensor system

G sensor seized

65

G-sensor system

Trouble in self-diagnosis

66

Steering wheel sensor system

Trouble in self-diagnosis

Refer to GROUP 35C, 
Active skid control system 
Trouble Code Diagnosis 

P.35C-30

.

DIAGNOSTIC 
TROUBLE 
CODE NO.

INSPECTION ITEM

DIAGNOSTIC CONTENT

REFERENCE PAGE

 

 

 

 

 

 

 

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