Mitsubishi Galant (2004+). Manual - part 583

 

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Mitsubishi Galant (2004+). Manual - part 583

 

 

TIMING BELT

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-21

7. Abnormal wear on teeth. 

Initial stage:
Canvas worn (fluffy canvas fibers, rubbery texture 
gone, white discoloration, canvas texture indistinct)
Final stage:
Canvas worn, exposing rubber (tooth width reduced)

8. Missing tooth.

.

AUTO-TENSIONER
1. Check for oil leaks. If oil leaks are evident, replace the 

auto-tensioner.

2. Check the rod end for wear or damage and replace the 

auto-tensioner if necessary.

3. Measure the rod protrusion. If it is out of specification, 

replace the auto tensioner.

Standard value: 12 mm (0.5 inch)

4. Press the rod with a force of 98 to 196 N (22 to 44 pound) 

and measure the movement of the rod.
If the measured value is out of the standard value, replace 
the auto-tensioner.

Standard value: 1.0 mm (0.03 inch) or less

.

VALVE CLEARANCE ADJUSTMENT
Adjust the valve clearance as follows:

CAUTION

Rotate the crankshaft clockwise at any time.
1. Rotate crankshaft clockwise and then align the timing mark 

on the camshaft sprocket with the timing mark on the rocker 
cover. (Place No.1 cylinder on the top dead center of 
compression stroke.)

2. Remove the rocker cover.

AKX00751

RUBBER EXPOSED

TOOTH MISSING AND
CANVAS FIBER EXPOSED

AC

AK301307AC

12 mm 
(0.5 in)

AK301308AC

98 TO 196 N (22 TO 44 lb)

MOVEMENT

AK300148

TIMING MARK

AC

TIMING BELT

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-22

3. Measure the valve clearances marked with arrows shown in 

the figure.
A: When No.1 cylinder is on the top dead center of 
compression stroke.
B: When No.4 cylinder is on the top dead center of 
compression stroke.

4. Using a thickness gauge, adjust the clearance between the 

valve shaft end and the adjusting screw.

Standard value (in cold state):

<Vehicles for CALIFORNIA emission>

Intake side: 0.11 mm (0.004 inch)
Exhaust side: 0.21 mm (0.008 inch)

<Vehicles for except CALIFORNIA emission>

Intake side: 0.11 mm (0.004 inch)
Exhaust side: 0.22 mm (0.009 inch)

NOTE: After the engine assembly is installed on the vehicle, 
check the valve clearance again with the engine warmed up. 
Adjust if necessary.

5. Hold the adjusting screw with a screw driver so it does not 

rotate then tighten the lock nut.

6. Rotate the crankshaft one time clockwise and then align the 

timing mark with the timing mark on the crankshaft sprocket. 
(Place No.4 cylinder on the top dead center of compression 
stroke.)

7. Adjust the valve clearance for the rest of the valves.
8. Install the rocker cover.

AK204362AG

EXHAUST VALVE SIDE

No. 1 No. 2 No. 3 No. 4

INTAKE VALVE SIDE

A A

A A

B B

B B

A A

B B

A A  B B

AK300153

FUEL AND EMISSION PARTS

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-23

FUEL AND EMISSION PARTS

REMOVAL AND INSTALLATION

M1113002200452

AK303214

1

2

3

4

5

6

7

8

9

10

13

14

9.0 ± 1.0 N·m
80 ± 8 in-lb

24 ± 3 N·m
18 ± 1 ft-lb

11 ± 1 N·m
98 ± 8 in-lb

28 ± 4 N·m
21 ± 2 ft-lb

12

AB

11 ± 1 N·m
98 ± 8 in-lb

11 ± 1 N·m
98 ± 8 in-lb

11

REMOVAL STEPS

1. THROTTLE BODY

>>C<<

2. THROTTLE BODY GASKET
3. VACUUM PIPE AND HOSE
4. SOLENOID VALVE
5. SOLENOID VALVE BRACKET
6. INJECTOR AND FUEL RAIL
7. INSULATOR
8. INSULATOR

>>B<<

9. INJECTOR
10. O-RING
11. GROMMET
12. FUEL RAIL
13. EXHAUST GAS 

RECIRCULATION VALVE

>>A<<

14. EXHAUST GAS 

RECIRCULATION GASKET

REMOVAL STEPS (Continued)

FUEL AND EMISSION PARTS

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-24

INSTALLATION SERVICE POINTS

.

>>A<< EXHAUST GAS RECIRCULATION VALVE INSTALLA-
TION
Install a new gasket in the position shown in the illustration.

.

>>B<< INJECTORS INSTALLATION

CAUTION

Use care not to let engine oil enter the fuel rail.
1. Apply clean engine oil to the O-ring.
2. Insert the injector into the fuel rail.
3. Make sure the injector rotates smoothly.

If not, remove the injector to check the O-ring for damage, 
and replace the O-ring if necessary. Then, reinstall the 
injector and check that it rotates smoothly.

.

>>C<< THROTTLE BODY GASKET INSTALLATION
Install a new gasket so that the projection is positioned as 
shown in the illustration.

AK300578AC

AK300155

PROJECTION

INTAKE
MANIFOLD

FUEL RAIL

INJECTOR

A

A

AC

AK300579AC

PROJECTION

 

 

 

 

 

 

 

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