Mitsubishi Lancer Evolution IX. Manual - part 455

 

  Index      Mitsubishi     Mitsubishi Lancer Evolution IX - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  453  454  455  456   ..

 

 

Mitsubishi Lancer Evolution IX. Manual - part 455

 

 

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI)

13A-295

STEP 11. Perform voltage measurement at C-121 
engine-ECU connector.

• Disconnect connector, and measure at harness 

side.

• Ignition switch: "ON"

• Voltage between terminal No. 8 and earth.

OK: System voltage

Q: Is the check result normal?

YES : 

Go to Step 12 .

NO : 

Check and repair harness between B-14 

(terminal No. 10) intermediate connector 
and C-121 (terminal No. 8) engine-ECU 
connector.

• Check output line for short circuit.

STEP 12. Perform voltage measurement at C-121 
engine-ECU connector.

• Measure engine-ECU terminal voltage.

• Engine: Idling after warm-up

• Transmission: Neutral

• Radiator fan: Inactive

• Voltage between terminal No. 8 and earth.

OK: Switching the head lamps to ON from 
OFF causes the voltage to increase by 0.2 

 

3.5 V.

Q: Is the check result normal?

YES : 

Go to Step 13 .

NO : 

Replace the alternator.

STEP 13. Check the trouble symptoms.

Q: Does trouble symptom persist?

YES : 

Replace the engine-ECU.

NO : 

Intermittent malfunction (Refer to GROUP 
00 

− How to Use 

Troubleshooting/Inspection Service Points 

P.00-5

).

AK501995

2

3

4

5

6

7

8

9

11

12

13

14

15

16

17

18

19

20

30

21

22

23

24

25

26

27

28

29

31

32

33

34

35

1

10

AB

Connector: C-121

C-121 (GR)

C-121 (GR)

Harness side connector

<L. H. drive vehicles>

<R. H. drive vehicles>

AK401753

1

2 3

6

7 8

4 5

9 10

Connector : B-14

Male side 
connector

B-14(B)

AB

AK501995

2

3

4

5

6

7

8

9

11

12

13

14

15

16

17

18

19

20

30

21

22

23

24

25

26

27

28

29

31

32

33

34

35

1

10

AB

Connector: C-121

C-121 (GR)

C-121 (GR)

Harness side connector

<L. H. drive vehicles>

<R. H. drive vehicles>

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI)

13A-296

Inspection Procedure 20: Overheating

COMMENT ON TROUBLE SYMPTOM

• Failure is possibly caused by failed engine cool-

ing system, failed fan controller, failed engine 
coolant temperature sensor or other faults.

PROBABLE CAUSES

• Insufficient or deteriorated engine coolant

• Failed fan controller

• Failed engine coolant temperature sensor

• Failed thermostat

• Failed water pump

• Failed radiator core

• Failed engine-ECU

DIAGNOSIS PROCEDURE

STEP 1. M.U.T.-II/III diagnosis code

Q: Diagnosis code set?

YES : 

Inspection chart for diagnosis code (Refer 

to 

P.13A-17

).

NO : 

Go to Step 2 .

STEP 2. Check engine coolant.
NOTE: If engine coolant level falls too early, check 
for leaky spots, and repair if necessary.

• Check engine coolant (Refer to GROUP 14 − 

On-vehicle Service 

P.14-15

).

Q: Is the check result normal?

YES : 

Go to Step 3 .

NO : 

Replace or add engine coolant.

STEP 3. M.U.T.-II/III actuator test

• Item No. 21: Fan controller

OK: Fan motor rotating

Q: Is the check result normal?

YES : 

Go to Step 4 .

NO : 

Check radiator fan control relay system 
(Refer to Inspection Procedure 25 

P.13A-324

).

STEP 4. M.U.T.-II/III data list

• Item No. 21: Engine coolant temperature sensor

OK: 

Engine cold state: At ambient temperature 

(atmospheric temperature) or equivalent.

Engine hot state: At 80 

 120 °C

Q: Is the check result normal?

YES : 

Go to Step 5 .

NO : 

Check engine coolant temperature sensor 
system (Refer to Code No. P0115 

P.13A-52

).

STEP 5. Check thermostat.

• Check thermostat (Refer to GROUP 14 − Ther-

mostat 

P.14-19

).

Q: Is the check result normal?

YES : 

Go to Step 6 .

NO : 

Replace the thermostat.

STEP 6. Check water pump.

• Check water pump.

Q: Is the check result normal?

YES : 

Replace the radiator.

NO : 

Replace the water pump.

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI)

13A-297

Inspection Procedure 21: Abnormal Rotation of Fan Motor

OPERATION

• The control (duty) signal is inputted to the fan 

controller (terminal No. 2) from the engine-ECU 
(terminal No. 18).

FUNCTION

• The engine-ECU inputs a duty signal suitable for 

the engine coolant temperature, vehicle speed 
and A/C switch position to the fan controller. In 
response to the signal, the fan controller controls 
the rotating speeds of the radiator fan and A/C 
condenser fan. (The fan speed becomes higher 
as the average voltage of the terminal comes 
nearer to 5 V.)

PROBABLE CAUSES

• Failed fan controller

• Open/short circuit in fan controller circuit or loose 

connector contact

• Failed engine-ECU

DIAGNOSIS PROCEDURE

NOTE: 

.

*1: L.H. drive vehicles
*2: R.H. drive vehicles

AK501827

1 2 3

2

3 4

5 6

7 8

9

11 12 13 14 15 16 17 18 19 20

30

21 22 23

24 25

26 27 28 29

3132 33

34 35

1

10

5 V

Fan controller circuit

Wire colour code
B: Black  LG: Light green  G: Green  L: Blue  W: White  Y: Yellow  SB: Sky blue  BR: Brown  O: Orange  GR: Gray
R: Red  P: Pink  V: Violet  PU: Purple

AB

NOTE

*1: L.H. drive vehicles
*2: R.H. drive vehicles

Fan controller

(MU802322)

A-17

2

A-13 (*1)

2

L

14

C-31 (*2)

18

Engine-ECU

(MU803784)

C-121

L

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI)

13A-298

STEP 1. Connector check: C-121 engine-ECU 
connector

Q: Is the check result normal?

YES : 

Go to Step 2 .

NO : 

Repair or replace the connector.

STEP 2. Check at C-121 engine-ECU connector.

• Disconnect connector, and measure at harness 

side.

• Ignition switch: "ON"

• Short-circuit terminal No. 18 to earth.

OK: Fan motor stops rotating.

Q: Is the check result normal?

YES : 

Go to Step 3 .

NO : 

Go to Step 4 .

STEP 3. Check the trouble symptoms.

Q: Does trouble symptom persist?

YES : 

Replace the engine-ECU.

NO : 

Intermittent malfunction (Refer to GROUP 
00 

− How to Use 

Troubleshooting/Inspection Service Points 

P.00-5

).

AK501995

2

3

4

5

6

7

8

9

11

12

13

14

15

16

17

18

19

20

30

21

22

23

24

25

26

27

28

29

31

32

33

34

35

1

10

AB

Connector: C-121

C-121 (GR)

C-121 (GR)

Harness side connector

<L. H. drive vehicles>

<R. H. drive vehicles>

AK501995

2

3

4

5

6

7

8

9

11

12

13

14

15

16

17

18

19

20

30

21

22

23

24

25

26

27

28

29

31

32

33

34

35

1

10

AB

Connector: C-121

C-121 (GR)

C-121 (GR)

Harness side connector

<L. H. drive vehicles>

<R. H. drive vehicles>

 

 

 

 

 

 

 

Content   ..  453  454  455  456   ..