Mitsubishi Lancer Evolution IX. Manual - part 346

 

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Mitsubishi Lancer Evolution IX. Manual - part 346

 

 

16-1

GROUP 16

ENGINE 

ELECTRICAL

CONTENTS

CHARGING SYSTEM  . . . . . . . .

16-2

GENERAL INFORMATION . . . . . .

16-2

SERVICE SPECIFICATIONS. . . . .

16-3

SPECIAL TOOL . . . . . . . . . . . . . . .

16-4

ON-VEHICLE SERVICE. . . . . . . . .

16-5

ALTERNATOR OUTPUT LINE VOLTAGE 

 

DROP TEST  . . . . . . . . . . . . . . . . . . . . . 

16-5

OUTPUT CURRENT TEST . . . . . . . . . . 

16-6

REGULATED VOLTAGE TEST. . . . . . . 

16-8

WAVEFORM CHECK USING 

 

AN OSCILLOSCOPE. . . . . . . . . . . . . . . 

16-9

ALTERNATOR ASSEMBLY . . . . .

16-12

REMOVAL AND INSTALLATION  . . . . . 

16-12

DISASSEMBLY AND REASSEMBLY . . 

16-15

INSPECTION . . . . . . . . . . . . . . . . . . . . . 

16-17

STARTING SYSTEM . . . . . . . . .

16-18

GENERAL INFORMATION . . . . . .

16-18

SERVICE SPECIFICATIONS. . . . .

16-19

STARTER MOTOR ASSEMBLY . .

16-20

REMOVAL AND INSTALLATION  . . . . . 

16-20

STARTER MOTOR ASSEMBLY 

 

INSPECTION . . . . . . . . . . . . . . . . .

16-20

DISASSEMBLY AND REASSEMBLY . . 

16-22

INSPECTION . . . . . . . . . . . . . . . . . . . . . 

16-24

IGNITION SYSTEM  . . . . . . . . . 

16-26

GENERAL INFORMATION  . . . . . .

16-26

SERVICE SPECIFICATIONS . . . . .

16-27

SPECIAL TOOL . . . . . . . . . . . . . . .

16-28

ON-VEHICLE SERVICE . . . . . . . . .

16-28

IGNITION COIL (WITH BUILT-IN POWER 
TRANSISTOR) CHECK . . . . . . . . . . . . . 

16-28

IGNITION COIL RELAY CHECK 

 

<RH DRIVE VEHICLES> . . . . . . . . . . . . 

16-28

SPARK PLUG CABLE CHECK  . . . . . . . 

16-29

SPARK PLUG CHECK AND CLEANING

16-29

CAMSHAFT POSITION SENSOR CHECK

16-30

CRANK ANGLE SENSOR CHECK  . . . . 

16-30

DETONATION SENSOR CHECK  . . . . . 

16-30

IGNITION SECONDARY VOLTAGE 

 

WAVEFORM CHECK USING 

 

AN OSCILLOSCOPE . . . . . . . . . . . . . . . 

16-30

IGNITION COIL. . . . . . . . . . . . . . . .

16-34

REMOVAL AND INSTALLATION. . . . . . 

16-34

CAMSHAFT POSITION SENSOR .

16-35

REMOVAL AND INSTALLATION. . . . . . 

16-35

CRANK ANGLE SENSOR . . . . . . .

16-36

REMOVAL AND INSTALLATION. . . . . . 

16-36

DETONATION SENSOR  . . . . . . . .

16-37

REMOVAL AND INSTALLATION. . . . . . 

16-37

CHARGING SYSTEM

ENGINE ELECTRICAL

16-2

CHARGING SYSTEM

GENERAL INFORMATION

M1161000100652

The charging system uses the alternator output to 
keep the battery charged at a constant level under 
various electrical loads.

OPERATION

AK400075

Voltage

Time

Approximately
14.4 V

AB

Rotation of the excited field coil generates AC volt-
age in the stator.
This alternating current is rectified through diodes to 
DC voltage having a waveform shown in the illustra-
tion.

The average output voltage fluctuates slightly with 
the alternator load condition.
When the ignition switch is turned on, current flows in 
the field coil and initial excitation of the field coil 
occurs. 
When the stator coil begins to generate power after 
the engine is started, the field coil is excited by the 
output current of the stator coil. 
The alternator output voltage rises as the field cur-
rent increases and it falls as the field current 
decreases. When the battery voltage (alternator "S" 
terminal voltage) reaches a regulated voltage of 
approximately 14.4 V, the field current is cut off. 
When the battery voltage drops below the regulated 
voltage, the voltage regulator regulates the output 
voltage to a constant level by controlling the field cur-
rent. 
In addition, when the field current is constant, the 
alternator output voltage rises as the engine speed 
increases.

SYSTEM DIAGRAM

AK304222

Alternator

B

Stator coil

Engine-ECU

G

S

L

FR

Voltage 
regulator

Charge
warning lamp

Ignition switch

Battery

Field coil

+

AB

CHARGING SYSTEM

ENGINE ELECTRICAL

16-3

ALTERNATOR SPECIFICATIONS

Item

Specifications

Type

Battery voltage sensing

Rated output V/A

12/90

Voltage regulator

Electronic built-in type

SERVICE SPECIFICATIONS

M1161000300407

Item

Standard value

Limit

Alternator output line voltage drop (at 30 A) V

maximum 0.3

Regulated voltage ambient 
temperature at voltage regulator V

−20°C

14.2 

− 15.4

20

°C

13.9 

− 14.9

60

°C

13.4 

− 14.6

80

°C

13.1 

− 14.5

Output current

70 % of normal output current

CHARGING SYSTEM

ENGINE ELECTRICAL

16-4

SPECIAL TOOL

M1161000600356

Tool

Number

Name

Use

B991502

MB991502

M.U.T.-II sub assembly

• Checking the idle speed

MB991910

MB991826

MB991955

MB991911

MB991824

MB991827

MB991825

A

B

C

D

E

F

DO NOT USE

MB991955
A: 
MB991824
B: 
MB991827
C: 
MB991910
D: 
MB991911
E: 
MB991825
F: 
MB991826

M.U.T.-III sub assembly

• A: Vehicle 

communication 
interface (V.C.I.)

• B: M.U.T.-III USB 

cable

• C: M.U.T.-III main 

harness A (Vehicles 
with CAN 
communication 
system)

• D: M.U.T.-III main 

harness B (Vehicles 
without CAN 
communication 
system)

• E: M.U.T.-III 

measurement adapter

• F: M.U.T.-III trigger 

harness

• Checking the idle speed

M.U.T.-III main harness B 
(MB991911) should be used. 
M.U.T.-III main harness A should 
not be used for this vehicle.

MB991519

Alternator test harness

Checking the alternator
("S" terminal voltage)

CAUTION

 

 

 

 

 

 

 

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