Mitsubishi Lancer Evolution IX. Manual - part 287

 

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Mitsubishi Lancer Evolution IX. Manual - part 287

 

 

CLUTCH

CLUTCH OVERHAUL

21B-5

INSPECTION

M1212001100133

CLUTCH COVER ASSEMBLY

1. Check the pressure plate surface for wear, cracks, 

or discoloration.

AKX00764

AKX00764AE

Depth of rivet 
from facing surface

Torsion spring

2. Check the rivets on the strap plates for looseness. 

If there are any loose rivets, replace the clutch 
cover assembly.

CLUTCH DISC

CAUTION

Do not wash the clutch disc with cleaning sol-
vent.
1. Check the facing for loose rivets, uneven contact, 

glazing due to overheating, or oil or grease 
contamination. Replace the clutch disc if 
defective.

2. Measure the depth of each rivet from the facing 

surface. Replace the clutch disc if the depth is 
less than the limit.

Limit: 0.3 mm minimum

3. Check the torsion springs for looseness and 

damage. If defective, replace the clutch disc.

4. Combine the clutch disc with the input shaft and 

check that it slides smoothly on the shaft without 
excessive play in the rotating direction. If the disc 
does not slide smoothly, clean the shaft and disc, 
reassemble them, and check again for sliding 
condition. If the play is excessive, replace the 
clutch disc and/or the input shaft.

CLUTCH RELEASE BEARING

CAUTION

The release bearing is packed with grease. Do 
not wash it with a cleaning solvent.
1. Check the bearing for seizure, damage, noise or 

improper rotation.

2. Check the pull ring on the release bearing for 

wear.

3. Replace bearing if its release fork contact surface 

is abnormally worn.

CLUTCH RELEASE CYLINDER

CLUTCH OVERHAUL

21B-6

CLUTCH RELEASE CYLINDER

DISASSEMBLY AND REASSEMBLY

M1212001500142

AK203874 AD

2

5

4

1

6

9

7

8

3

11 ± 2 N·m

Disassembly steps 

1.

Cap

2.

Air breather

3.

Push rod

4.

Boot

>>A<<

5.

Piston assembly

6.

Piston cups

7.

Piston

8.

Conical spring

9.

Release cylinder

Disassembly steps (Continued)

CLUTCH RELEASE CYLINDER

CLUTCH OVERHAUL

21B-7

REASSEMBLY SERVICE POINTS
>>A<< PISTON ASSEMBLY INSTALLA-
TION

AK203875

AK203875 AD

Piston

Piston cup

Apply brake fluid to the outer surfaces of the piston 
and piston cups and inner surface of the release cyl-
inder, and then insert the piston assembly into the 
release cylinder.

Brake Fluid

Brand: Dia Queen Brake Fluid Super 4 or 

equivalent

INSPECTION

M1212001600149

RELEASE CYLINDER

AK203876

AK203876AD

1. Check the inner surface of the release cylinder for 

rust or scratches.

2. Use a cylinder gauge to measure the inside 

diameter of the release cylinder at three different 
points (innermost, middle, and outermost points). 
Replace the release cylinder assembly if the 
clearance between the piston and cylinder 
exceeds the limit at any of the measurement 
points.

Limit: 0.15 mm

NOTES

 

 

 

 

 

 

 

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