Mitsubishi L200. Manual - part 213

Removal steps 

1.

Air cleaner element

2.

Air flow sensor connector 
connection

3.

Air flow sensor

4.

Air flow sensor O-ring

5.

Harness clamp

6.

Air cleaner cover

7.

Breather hose connection

8.

Blow-by hose heater connector 
<Vehicles for cold zone>

>>

A

<<

9.

Vacuum hose connection <Euro5>

10. Air intake hose
11. Radiator condenser tank hose 

connection

12. Air cleaner intake duct
13. Air cleaner body

AIR CLEANER

INTAKE AND EXHAUST

15-7

INSTALLATION SERVICE POINTS

>>A<< VACUUM HOSE CONNECTION

ACB00064 AB

White marking

Air intake hose

Vacuum hose

Clamp vacuum hose with clip of air intake hose 
beside white marking as shown.

INTERCOOLER

INTAKE AND EXHAUST

15-8

INTERCOOLER

REMOVAL AND INSTALLATION <Except Euro5>

M1151002401208

CAUTION

• Degrease the air hose and air pipe by isopropyl alcohol, parts cleaner (MZ100387) or equivalent.
• As for the parts cleaner, use the petroleum cleaner whose major component is aliphatic hydrocar-

bon.

•

Pre-removal Operation
• Air Cleaner Intake Duct Removal (Refer to 

P.15-6

).

Post-installation Operation
• Air Cleaner Intake Duct Installation (Refer to 

P.15-6

).

AC804002AB

4

1

2

7

8

6

5

N

12 ± 2 N·m

3

7.0 ± 1.0 N·m

6.0 ± 1.0 N·m

9.0 ± 1.0 N·m

6.0 ± 1.0 N·m

6.0 ± 1.0 N·m

18 ± 2 N·m

6.0 ± 1.0 N·m

6.0 ± 1.0 N·m

Removal steps 

>>

A

<<

1.

Intercooler inlet air hose

>>

A

<<

2.

Intercooler outlet air hose

•

Front bumper reinforcement 
(Refer to GROUP 51 

− Front 

Bumper Assembly ).

3.

Intercooler inlet air pipe and 
intercooler assembly

>>A<<

4.

Intercooler inlet air pipe

>>

B

<<

5.

Intercooler inlet air pipe gasket

6.

Intercooler assembly

>>

A

<<

7.

Intercooler outlet air hose

>>

A

<<

8.

Intercooler outlet air pipe

Working area should be airy and kept from flame.

INSTALLATION SERVICE POINTS

>>A<< INTERCOOLER OUTLET AIR PIPE/INTER-
COOLER OUTLET AIR HOSE/INTERCOOLER 
INLET AIR PIPE/INTERCOOLER OUTLET AIR 
HOSE/INTERCOOLER INLET AIR HOSE INSTAL-
LATION
1. If the oil adheres to the insertion area of the 

intercooler air hose or the intercooler air pipe, 
degrease it.

AC804003AB

Matching 
marks

Matching 
marks

Intercooler 
outlet air hose

Intercooler 
inlet air hose

Intercooler 
outlet air pipe

Throttle body 
assembly

Turbocharger 
assembly

Matching 
mark

Intercooler 
inlet air pipe

Intercooler 
outlet air hose

Matching 
mark

View A

Power steering 
suction hose

View B

Radiator
upper hose

A/C compressor 
suction pipe

AC804005AB

Matching 
marks

Intercooler 
outlet air hose

Intercooler 
outlet air pipe

Intercooler 
outlet air hose

Matching 
marks

Intercooler 
assembly

INTERCOOLER

INTAKE AND EXHAUST

15-9

AC804004AB

Intercooler 
inlet air hose

Intercooler 
outlet air hose

View A

View B

Power steering 
suction hose

Radiator
upper hose

A/C compressor 
suction pipe

15 mm or more

20 mm or more

20 mm or more

INTERCOOLER

INTAKE AND EXHAUST

15-10

2. Install the intercooler air hose to the intercooler air 

pipe with the matching marks aligned as shown in 
the figure.

3. When installing the intercooler air hose to the 

throttle body assembly or the turbocharger 
assembly, install the intercooler air hose with its 
matching mark located as shown in the figure.

4. After installing the intercooler outlet air hose, 

check that the clearance between the intercooler 
outlet air hose and the radiator upper hose is 15 
mm or more (View A).

5. After installing the intercooler inlet air hose, check 

that the clearance between the intercooler inlet air 
hose and the A/C compressor suction pipe is 20 
mm or more (View B).

6. After installing the intercooler inlet air hose, check 

that the clearance between the intercooler inlet air 
hose and the power steering suction hose is 20 
mm or more (View B).