Mazda Transaxle A65M–R. Manual - part 8

MANUAL TRANSAXLE 

J–13

J

PRIMARY SHAFT COMPONENTS ASSEMBLY

AME511217201M04

1. Assemble in the order shown in the figure.

.

AME5112M135

1

Primary shaft

2

3rd needle bearing

3

3rd gear

4

3rd synchronizer ring

5

3rd/4th synchronizer key spring
(See 

J–14 3rd/4th Synchronizer Key Spring, 3rd/4th 

Synchronizer Key and 3rd/4th Clutch Hub and 
Sleeve Assembly Note

)

6

3rd/4th synchronizer key

7

3rd/4th clutch hub and sleeve

8

3rd/4th clutch hub set
(See 

J–14 3rd/4th Clutch Hub Set Assembly Note

)

9

4th synchronizer ring

10

4th bushing
(See 

J–15 4th Bushing Assembly Note

)

11

4th needle bearing

12

4th gear

13

Primary shaft thrust washer
(See 

J–15 Primary Shaft Thrust Washer Assembly 

Note

)

14

5th bushing
(See 

J–16 5th Bushing Assembly Note

)

15

5th needle bearing

16

5th gear

17

5th synchronizer ring

18

5th synchronizer key spring
(See 

J–16 5th Synchronizer Key Spring, 5th 

Synchronizer Key and 5th Clutch Hub and Sleeve 
Assembly Note

)

19

5th synchronizer key

20

5th clutch hub and sleeve

21

5th clutch hub set
(See 

J–17 5th Clutch Hub Set Assembly Note

)

22

5th gear stopper

23

Primary shaft bearing spacer
(See 

J–17 Primary Shaft Bearing Spacer Assembly 

Note

)

24

Snap ring
(See 

J–17 Snap Ring Assembly Note

)

25

Primary shaft rear bearing
(See 

J–18 Primary Shaft Rear Bearing Assembly 

Note

)

26

Primary shaft front bearing
(See 

J–18 Primary Shaft Front Bearing Assembly 

Note

)

27

Oil channel

28

Primary shaft rear bearing adjust shim

J–14

MANUAL TRANSAXLE 

3rd/4th Synchronizer Key Spring, 3rd/4th Synchronizer Key and 3rd/4th Clutch Hub and Sleeve Assembly 

Note

1. Install the 3rd/4th synchronizer key spring, 3rd/4th synchronizer key and 3rd/4th clutch hub to the 3rd/4th clutch 

sleeve.
(1) Install a new 3rd/4th clutch hub in the 

direction as shown in the figure.

(2) Install a new 3rd/4th clutch sleeve in the 

direction as shown in the figure.

(3) Install center projection parts of 3rd/4th 

synchronizer key springs to different 
synchronizer keys on each side.

3rd/4th Clutch Hub Set Assembly Note

Note

•

Align the synchronizer ring grooves with the synchronizer key during assembly.

1. Install the 3rd/4th clutch hub set using the SSTs.

AME5112M047

AME5112M048

AME5112M049

AME5112M110

MANUAL TRANSAXLE 

J–15

J

4th Bushing Assembly Note

1. Install the 4th bushing using the SSTs.

Primary Shaft Thrust Washer Assembly Note

1. Install the primary shaft thrust washer using the 

SSTs.

2. Measure length C1 as shown in the figure.

•

If it is not within the specification, adjust it by 
selecting a proper thrust washer from below.

•

Select only one thrust washer.

Specification C1

154.7—154.8 mm {6.091—6.094 in}

Primary shaft thrust washer size

AME5112M114

Thickness (mm {in})

3.84 {0.151}

4.02 {0.158}

3.90 {0.154}

4.08 {0.161}

3.96 {0.156}

4.14 {0.163}

AME5112M115

AME5112M050

J–16

MANUAL TRANSAXLE 

5th Bushing Assembly Note

1. Install a new 5th bushing using the SSTs.

5th Synchronizer Key Spring, 5th Synchronizer Key and 5th Clutch Hub and Sleeve Assembly Note

1. Assembly the 5th synchronizer key springs, 5th synchronizer key and 5th clutch hub to the 5th clutch sleeve.

(1) Install a new 5th clutch hub in the direction as 

shown in the figure.

(2) Install a new 5th clutch sleeve in the direction 

as shown in the figure.

(3) Install center projection parts of 5th 

synchronizer key springs to different 
synchronizer keys on each side.

AME5112M116

AME5112M051

AME5112M052

AME5112M049