Mazda 6. Manual - part 26

 

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Mazda 6. Manual - part 26

 

 

F–40

ON-BOARD DIAGNOSTIC 

OUTLINE

A6E397018881T01

The construction and operation of the on-board diagnostic system is essentially carried over from that of the 
current MPV (LW) GY/FS engine model, except for the following. (See MPV Workshop Manual supplement 
1700-1*-00H.)
— DTCs, PID monitoring items, and simulation items have been changed to match the regulations. For the 

detail information of the regulations, refer to the “OBD Training Manual (3345-1E-00B).”

— KOEO/KOER self-test function has been adopted. Therefore, the present malfunction or a successful 

repair is readily confirmed.

— Pending code storage process has been changed as follows.

1 drive cycle type

With the current MPV (LW) GY/FS engine model, pending codes are not available. With the new 
Mazda6 (GG), however, pending code is stored in the PCM during the drive cycle

2 drive cycle type

With the current MPV (LW) GY/FS engine model, pending codes are deleted when a DTC is stored. 
With the new Mazda6 (GG), however, even if a DTC is stored, the PCM does not delete the pending 
code until a normal (malfunction repaired) condition judgement is made.

— The conditions by which the MIL for the second drive cycle type illuminates have been changed as follows.

New Mazda6 (GG)

PCM determines that there is a malfunction in the first drive cycle when a DTC that has been stored in 
the PCM during previous drive cycles is detected.

Current MPV (LW) GY/FS engine model

PCM determines that there is a malfunction in the second drive cycle.

End Of Sie

CONTROL DEVICES AND MONITORING SYSTEM RELATIONSHIP CHART

A6E397018881T02

Monitoring System

×

: Applicable

End Of Sie

ON-BOARD DIAGNOSTIC

Component

Monitor item

Catalyst

Misfire

Fuel system

Oxygen sensor 

Oxygen sensor 

heater

Input

CKP sensor

×

×

×

×

×

CMP sensor

×

×

×

×

×

VSS

×

×

×

MAF sensor

×

×

×

×

×

ECT sensor

×

×

×

×

×

IAT sensor

×

×

×

×

TP sensor

×

×

×

×

Rear HO2S

×

×

×

Front HO2S

×

×

×

×

Output

DLC-2

×

×

×

×

×

MIL

×

×

×

×

×

Purge solenoid valve

×

×

Fuel injectors

×

ON-BOARD DIAGNOSTIC 

F–41

F

DIAGNOSTIC TEST MODE

A6E397018881T03

To match the OBD regulations, the following diagnostic test modes have been supported.

The diagnostic test modes are as shown below.

Sending Diagnostic Data (Mode 01)
PID data monitor

The PID monitoring items are shown in the table.

PID data monitor table

Meaning of FUEL SYS1

On-board system readiness test

The items supported by the on-board system readiness test are shown below.
Continuous monitoring system
— Misfire monitoring
— Fuel system monitoring
— Comprehensive component monitoring (CCM)
Intermittent monitoring system
— Catalyst monitoring
— O2S monitoring
— O2S heater monitoring

Diagnostic test mode

Item

Mode 01

Sending diagnostic data (PID data monitor/On-board system readiness test)

Mode 02

Sending freeze frame data

Mode 03

Sending emission-related malfunction code (Diagnostic trouble code: DTC)

Mode 04

Clearing/resetting emission-related malfunction information

Mode 05

Sending oxygen sensor monitor test results

Mode 06

Sending intermittent monitoring system test results (Diagnostic monitoring test result: DMTR)

Mode 07

Sending continuous monitoring system test results (pending code)

Full names

Condition/unit

Diagnostic trouble code counter

Malfunction indicator

ON/OFF

Fuel system loop status

Refer to table below.

Engine load calculated value

%

Engine coolant temperature

°

C

°

F

Short fuel trim

%

Long fuel trim

%

Intake manifold absolute pressure

%

kPa

Engine speed

rpm

Vehicle speed

km/h

mph

Spark advance

BTDC

Intake air temperature

°

C

°

F

Mass air flow

g/s

Throttle position

%

Oxygen sensor location

Front heated oxygen sensor

V

Rear heated oxygen sensor

V

OBD requirement to which vehicle designed

Distance travelled while MI is activated

km

miles

Display

Meaning

-NA-

Not applicable

OPEN

Feedback stops: Engine coolant temperature is lower than the determined feedback zone.

CLOSE

Feedback operating: HO2S being used for feedback is okay.

OP DRV

Feedback stops: Open loop due to driving condition.

OP SYS

Feedback stops: Open loop due to detected system fault.

CL O2S

Feedback operating: Malfunction occurred in HO2S (rear) system.

F–42

ON-BOARD DIAGNOSTIC 

Sending Freeze Frame Data (FFD) (Mode 02)

The FFDs are shown in the table.

FFD monitor table

Sending Emission-related Malfunction code (DTC) (Mode 03)

The DTCs are shown in the table.

DTC table

×

: Applicable

—: Not applicable

Full names

Condition/unit

DTC that caused required FFD storage

Fuel system loop status

OPEN: NON-F/B, CLOSE: F/B

Engine load calculated value

%

Engine coolant temperature

°

C

°

F

Short fuel trim

%

Long fuel trim

%

Intake manifold absolute pressure

%

kPa

Engine speed

rpm

Vehicle speed

km/h

mph

Spark advance

BTDC

Intake air temperature

°

C

°

F

Mass air flow

g/s

Throttle position

%

DTC No.

Condition

MIL

DC

Monitor item

Memory 

function

P0010

CMP actuator circuit malfunction

ON

1

CCM

×

P0011

CMP timing over-advanced

ON

1

CCM

×

P0012

CMP timing over-retarded

ON

1

CCM

×

P0031

Front HO2S heater circuit low input

ON

2

O

2

 sensor heater

×

P0032

Front HO2S heater circuit high input

ON

2

O

2

 sensor heater

×

P0037

Rear HO2S heater circuit low input

ON

2

O

2

 sensor heater

×

P0038

Rear HO2S heater circuit high input

ON

2

O

2

 sensor heater

×

P0101

MAF sensor inconsistent with TP sensor

ON

2

CCM

×

P0102

MAF circuit low input

ON

1

CCM

×

P0103

MAF circuit high input

ON

1

CCM

×

P0107

MAP sensor circuit low input

ON

1

CCM

×

P0108

MAP sensor circuit high input

ON

1

CCM

×

P0111

IAT circuit performance problem

ON

2

CCM

×

P0112

IAT circuit low input

ON

1

CCM

×

P0113

IAT circuit high input

ON

1

CCM

×

P0117

ECT circuit low input

ON

1

CCM

×

P0118

ECT circuit high input

ON

1

CCM

×

P0121

TP stuck closed

ON

2

CCM

×

P0122

TP circuit low input

ON

1

CCM

×

P0123

TP circuit high input

ON

1

CCM

×

P0125

Excessive time to enter closed loop fuel control

ON

2

CCM

×

P0131

Front HO2S no inversion (stuck low)

ON

2

CCM

×

P0132

Front HO2S no inversion (stuck high)

ON

2

CCM

×

P0133

Front HO2S circuit malfunction

ON

2

O

2

 sensor

×

P0134

Front HO2S circuit no activity detected

ON

2

CCM

×

P0138

Rear HO2S circuit high input

ON

2

CCM

×

P0140

Rear HO2S circuit no activity detected

ON

2

CCM

×

P0171

Fuel trim system too lean

ON

2

Fuel

×

P0172

Fuel trim system too rich

ON

2

Fuel

×

P0300

Random misfire detected

Flash / ON

1 or 2

Misfire

×

P0301

Cylinder No.1 misfire detected

Flash / ON

1 or 2

Misfire

×

P0302

Cylinder No.2 misfire detected

Flash / ON

1 or 2

Misfire

×

ON-BOARD DIAGNOSTIC 

F–43

F

P0303

Cylinder No.3 misfire detected

Flash / ON

1 or 2

Misfire

×

P0304

Cylinder No.4 misfire detected

Flash / ON

1 or 2

Misfire

×

P0327

Knock sensor circuit low input

ON

1

CCM

×

P0328

Knock sensor circuit high input

ON

1

CCM

×

P0335

CKP sensor circuit malfunction

ON

1

CCM

×

P0340

CMP sensor circuit malfunction

ON

1

CCM

×

P0403

EGR valve motor coils open or short

ON

2

CCM

×

P0420

Catalyst system efficiency below threshold

ON

2

Catalyst

×

P0443

Evaporative emission control system purge control 
valve circuit malfunction

ON

2

CCM

×

P0480

Fan relay control circuit malfunction

OFF

2

Other

×

P0500

Vehicle speed sensor (VSS) circuit malfunction

ON

2

CCM

×

P0505

Idle control system malfunction

OFF

Other

P0506

Idle control system RPM lower than expected

ON

2

CCM

×

P0507

Idle control system RPM higher than expected

ON

2

CCM

×

P0511

Idle control system circuit malfunction

ON

1

CCM

×

P0550

PSP switch circuit malfunction

ON

2

CCM

×

P0602

PCM programming error

ON

1

CCM

×

P0610

Control module vehicle options error

ON

1

CCM

×

P0661

VIS control circuit low input

OFF

2

Other

×

P0662

VIS control circuit high input

OFF

2

Other

×

P0703

Brake switch input malfunction

ON

2

CCM

×

P0704

Clutch switch input malfunction

ON

2

CCM

×

P0850

Neutral switch input malfunction

ON

2

CCM

×

P1410

Variable air duct valve circuit malfunction

OFF

2

Other

×

P1562

PCM +BB voltage low

ON

1

CCM

×

P2006

Variable tumble control system shutter valve stuck 
closed

ON

2

CCM

×

P2009

Variable tumble control solenoid valve circuit low 
input

ON

2

CCM

×

P2010

Variable tumble control solenoid valve circuit high 
input

ON

2

CCM

×

P2228

BARO sensor circuit low input

ON

1

CCM

×

P2229

BARO sensor circuit high input

ON

1

CCM

×

P2502

Generator output voltage signal no electricity

OFF

1

Other

P2503

Battery overcharge

OFF

1

Other

P2504

Generator terminal B circuit open

OFF

1

Other

U0073

CAN bus off

OFF

1

Other

U0121

PCM cannot receive any signals from ABS, ABS/TCS 
or DSC HU/CM

ON

1

Other

×

U0155

PCM cannot receive any signals from instrument 
cluster

ON

1

Other

×

DTC No.

Condition

MIL

DC

Monitor item

Memory 

function

 

 

 

 

 

 

 

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