Range Rover Classic. Manual - part 5

 

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Range Rover Classic. Manual - part 5

 

 

GENERAL SPECIFICATION DATA

1

INFORMATION

ENGINE - V8

Type

3.9 litre V8

.................................................................................

Number of cylinders

Eight, two banks of four

.........................................................

Bore

94.00 mm

.................................................................................

Stroke

71.12 mm

...............................................................................

Capacity

3950 cm

3

...........................................................................

Valve operation

Overhead by push-rod

................................................................

Compression ratio

8.13:1 or 9.35:1

............................................................

Valve operation

Overhead by push-rod

................................................................

Maximum power:

- 8.13:1

127kW at 4550 rev/min

............................

- 9.35:1

134kW at 4750 rev/min

............................

Type

4.2 litre V8

.................................................................................

Number of cylinders

Eight, two banks of four

.........................................................

Bore

94.00 mm

.................................................................................

Stroke

77.00 mm

...............................................................................

Capacity

4275 cm

3

...........................................................................

Valve operation

Overhead by push-rod

................................................................

Compression ratio

8.94:1

............................................................

Valve operation

Overhead by push-rod

................................................................

Maximum power

149kW at 4850 rev/min

...............................................................

Crankshaft
Main journal diameter

58.409-58.422 mm

.......................................................

Minimum regrind diameter

57.393-57.406 mm

...............................................

Crankpin journal diameter

50.800-50.812 mm

................................................

Minimum regrind diameter

49.784-49.797 mm

...............................................

Crankshaft end thrust

Taken on thrust washers of centre main bearing

.......................................................

Crankshaft end float

0.10-0.20 mm

.........................................................

Main bearings
Number and type

5, Vandervell shells

..............................................................

Material

Lead-indium

............................................................................

Diametrical clearance

0.010-0.048 mm

.......................................................

Undersize bearing shells

0.254 mm, 0.508 mm

..................................................

Connecting rods
Type

Horizontally split big-end, plain small-end

.................................................................................

Length between centres

143.81-143.71 mm

...................................................

Big-end bearings
Type and material

Vandervell VP lead-indium

............................................................

Diametrical clearance

0.015-0.055 mm

.......................................................

End-float crankpin

0.15-0.36mm

............................................................

Undersize bearing shells

0.254 mm, 0.508 mm

..................................................

Piston pins
Length

72.67-72.79 mm

..............................................................................

Diameter

22.215-22.220 mm

..........................................................................

Fit-in connecting rod

Press fit

.........................................................

Clearance in piston

0.002-0.007 mm

..........................................................

04

GENERAL SPECIFICATION DATA

2

INFORMATION

Pistons
Clearance in bore, measured at bottom
of skirt at right angles to piston pin

0.018-0.041 mm

...................................

Piston rings
Number of compression rings

2

..........................................

Number of control rings

1

....................................................

No 1 compression ring

Molybdenum barrel faced

.....................................................

No 2 compression ring

Tapered and marked ’T’ or ’TOP’

.....................................................

Width of compression rings

1.478-1.49 mm

..............................................

Compression ring gap

0.40-0.65 mm

......................................................

Oil control ring type

Hepworth and Grandage

..........................................................

Oil control ring width

3.0 mm

.........................................................

Oil control ring rail gap

0.38-1.40 mm

.....................................................

Camshaft
Location

Central

...........................................................................

Bearings

Tin-aluminium

...........................................................................

Number of bearings

5

..........................................................

Drive

Chain 9.52 mm pitch x 54 pitches.

.................................................................................

Tappets

Hydraulic self-adjusting

...........................................................................

Valves
Length:

Inlet

116.59-117.35 mm

..................................

Exhaust

116.59-117.35 mm

...........................

Seat angle:

Inlet

45

°

- 45 1/2

°

..................................

Exhaust

45

°

- 45 1/2

°

...........................

Head diameter:

Inlet

39.75-40.00 mm

..................................

Exhaust

34.226-34.480 mm

...........................

Stem diameter:

Inlet

8.664-8.679 mm

..................................

Exhaust

8.651-8.666 mm

...........................

Stem to guide clearance:

Inlet

0.025-0.066 mm

..................................

Exhaust

0.038-0.078 mm

...........................

Valve lift (Inlet and Exhaust)

9.49 mm

............................................

Valve spring length fitted

40.4 mm at pressure of 29.5 kg

..................................................

Lubrication
System type

Wet sump, pressure fed

.....................................................................

Oil pump type

Eccentric rotor

...................................................................

Oil pressure

2.75 bar (40 lbf/in

2

) at 2500 rev/min with engine at

......................................................................

running temperature

Oil filter-internal

Wire screen, pump intake filter in sump

................................................................

Oil filter-external

Full flow, self-contained cartridge

...............................................................

GENERAL SPECIFICATION DATA

3

INFORMATION

ENGINE - 300Tdi

Type

Direct injection, turbocharged, intercooled

.................................................................................

Number of cylinders

4

.........................................................

Bore

90,47 mm

.................................................................................

Stroke

97,00 mm

...............................................................................

Capacity

2495 cm

3

...........................................................................

Compression ratio

19.5:1

±

0.5:1

............................................................

Valve operation

O.H.V. pushrod operated

................................................................

Turbo charger

Garrett T25

..................................................................

Crankshaft
Main bearing journal diameter

63,475 - 63,487 mm

..........................................

Regrind dimensions

63,2333 - 63,246 mm

.........................................................

Use 0.010 in U/S bearings

Crankpin journal diameter

58,725 - 58,744 mm

................................................

Regrind dimensions

58,4708 - 58,48985 mm

.........................................................

Use 0.010 in U/S bearings

Crankshaft end thrust

Taken on thrust washers at centre main bearing

.......................................................

Crankshaft end float

0,05 - 0,15 mm

.........................................................

Main bearings
Number and type

5 halved shells with oil grooves

..............................................................

Diametrical clearance

0,0792 - 0,0307 mm

.......................................................

Connecting rods
Length between centres

175,38 - 175,43 mm

...................................................

Diametrical clearance (big-end bearings)

0,025 - 0,075 mm

........................

End float on crankpin

0,15 - 0,356 mm

.......................................................

Pistons
Type

Aluminium alloy, combustion chamber in crown

.................................................................................

Skirt diametrical clearance
(at right angle to gudgeon pin)

0,025 - 0,05 mm

.........................................

Maximum height above combustion face

0,8 mm

.........................

Gudgeon pins
Type

Floating

.................................................................................

Fit in piston

Hand push fit

.......................................................................

Diameter

30,1564 - 30,1625 mm

..........................................................................

Clearance in connecting rod

0,0025 - 0,0163 mm

............................................

04

GENERAL SPECIFICATION DATA

4

INFORMATION

Piston rings
Type:

- Top

Barrel edge, chrome plated

........................................................................

- Second

Taper faced

..................................................................

- Oil control

Expander and rails

..............................................................

Gap in bore:

- Top

0,40 - 0,60 mm

........................................................................

- Second

0,30 - 0,50 mm

..................................................................

- Oil control

0,3 - 0,6 mm

..............................................................

Clearance in piston grooves:

- Top

0,167 - 0,232 mm

........................................................................

- Second

0,05 - 0,08 mm

..................................................................

- Oil control

0,05 - 0,08 mm

..............................................................

Camshaft
Drive

30 mm (1.2 in) wide dry toothed belt

.................................................................................

Location

Right hand side (thrust side)

...........................................................................

End float

0,1 - 0,2 mm

...........................................................................

Number of bearings

4

..........................................................

Material

Steel shell, white metal lined

............................................................................

Valves
Tappet clearance:

- Inlet and exhaust

0,20 mm

...................................................

Seat angle:

- Inlet

30

°

.......................................................................

- Exhaust

45

°

.................................................................

Head diameter:

- Inlet

39,75 - 39,05 mm

.......................................................................

- Exhaust

36,35 - 36,65 mm

.................................................................

Stem diameter:

- Inlet

7,960 - 7,975 mm

.......................................................................

- Exhaust

7,940 - 7,960 mm

.................................................................

Valve lift:

- Inlet

9,67 mm

.......................................................................

- Exhaust

9.97 mm

.................................................................

Cam lift:

- Inlet

6,81 mm

.......................................................................

- Exhaust

7,06 mm

.................................................................

Valve head stand down:

- Inlet

0,81 - 1,09 mm

.......................................................................

- Exhaust

0,86 - 1,14 mm

.................................................................

Valve springs
Type

Single coil

.................................................................................

Length, free

46,28 mm

......................................................................

Length, under 21 kg (46 lb) load

40,30 mm

......................................

 

 

 

 

 

 

 

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