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1 1 1 1 1 1 1 Is the power brake booster valve OK? CHECK the brake booster. For additional information, refer to Brake Booster component test in this Brake Booster (206-07 Power Brake Actuation, Removal and Installation). TEST the system for normal operation. No INSTALL a new brake booster valve. TEST the system for normal operation. PINPOINT TEST H : BRAKE LOCKUP DURING LIGHT BRAKE PEDAL FORCE TEST CONDITIONS DETAILS/RESULTS/ACTIONS H1: TEST BRAKE LOCKUP Road test the vehicle and apply the brake pedal lightly. Do the brakes lockup? GO to H2 . No Vehicle is OK. H2: INSPECT BRAKE PADS Inspect brake pads for contamination, correct installation, damage and type. Are any concerns found? INSTALL the brake pads correctly or INSTALL new brake pads as required. Brake Pads (206-03 Front Disc Brake, Removal and Installation) / Brake Pads (206-04 Rear Disc Brake, Removal and Installation). TEST the system for correct operation. No GO to H3 . H3: INSPECT BRAKE CALIPERS Inspect brake calipers for binding, leaking or sticking. Are any concerns found? INSTALL the brake calipers correctly or INSTALL new brake calipers as required. Brake Caliper (206-04 Rear Disc Brake, Removal and Installation). TEST the system for normal operation. No Vehicle is OK. PINPOINT TEST I : BRAKES DRAG TEST CONDITIONS DETAILS/RESULTS/ACTIONS I1: ROAD TEST VEHICLE Road test the vehicle and apply the brakes. Are the brakes functioning correctly? Vehicle is OK. No GO to I2 . I2: CHECK BRAKE CALIPERS AND PARKING BRAKE CABLES Check the front and rear caliper pistons and pins for binding, leaking or sticking and parking brake Do the disc brake caliper pistons and pins bind, leak or stick, or the parking brake cables stick/bind? REPAIR or INSTALL new components as required. Test the system for normal operation. Road test No GO to I3 . I3: CHECK BRAKE BOOSTER Check the brake booster connecting rod alignment and travel. Is the connecting rod OK? Vehicle is OK. No INSTALL a new brake booster. Brake Booster (206-07 Power Brake Actuation, Removal and Installation). TEST the system for normal operation. PINPOINT TEST J : EXCESSIVE/ERRATIC BRAKE PEDAL TRAVEL TEST CONDITIONS DETAILS/RESULTS/ACTIONS J1: TEST ON ROUGH ROAD Road test the vehicle on rough road conditions. Is the brake pedal effort and brake pedal travel normal? Vehicle is OK. No GO to J2 . J2: CHECK BRAKE FLUID LEVEL |