18. Fit tail door glass upper finisher.
19. Secure carpet to inner sill and rear heelboard.
20. Fit rear door aperture seal.
21. Fit treadplate to rear door aperture.
22. Fit rear door striker to 'D' post.
23. Fit rear wheel arch liner.
24. Fit rear bumper valance.

EXTERIOR FITTINGS, REPAIRS,

Bumper valance - rear.

25. Fit sill lower finisher.

EXTERIOR FITTINGS, REPAIRS,

Finisher - sill - lower.

26. Fit road wheel(s) and tighten nuts to 115 Nm

(85 lbf.ft).

27. Connect all ECUs.
28. Connect alternator.
29. Connect battery earth lead.

Outer rear wheel arch - 3 door

In this procedure, the squab side reinforcement is
replaced in conjunction with the outer rear wheel
arch.

Remove

1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove rear bumper valance.

EXTERIOR FITTINGS, REPAIRS,

Bumper valance - rear.

6. Remove rear wheel arch liner.
7. Remove rear quarter lower casing.

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - rear quarter - lower
- 3 door.

8. Remove rear seat.

SEATS, REPAIRS, Rear seat - LH.

SEATS, REPAIRS, Rear seat - RH.

9. Remove rear body side casing.

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - body side - rear -
LH.

10. Remove rear damper.

REAR SUSPENSION, REPAIRS,

Damper.

11. RH side: Remove fuel filler neck.

FUEL DELIVERY SYSTEM -

PETROL, REPAIRS, Filler neck.

12. RH side: Remove fuel tank.

FUEL DELIVERY SYSTEM - DIESEL,

REPAIRS, Tank.

PANEL REPAIRS

77-2-52 REPAIRS

Repair

1. Remove existing panel(s), prepare panel joint

faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.

Refit

1. RH side: Fit fuel tank.

FUEL DELIVERY SYSTEM - DIESEL,

REPAIRS, Tank.

2. RH side: Fit fuel filler neck.

FUEL DELIVERY SYSTEM -

PETROL, REPAIRS, Filler neck.

3. Fit rear damper.

REAR SUSPENSION, REPAIRS,

Damper.

4. Fit rear body side casing.

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - body side - rear -
LH.

5. Fit rear seat.

SEATS, REPAIRS, Rear seat - LH.

SEATS, REPAIRS, Rear seat - RH.

6. Fit rear quarter lower casing.

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - rear quarter - lower
- 3 door.

7. Fit rear wheel arch liner.
8. Fit rear bumper valance.

EXTERIOR FITTINGS, REPAIRS,

Bumper valance - rear.

9. Fit road wheel(s) and tighten nuts to 115 Nm

(85 lbf.ft).

10. Connect all ECUs.
11. Connect alternator.
12. Connect battery earth lead.

PANEL REPAIRS

REPAIRS 77-2-53

Outer rear wheel arch - 5 door

Remove

1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove rear bumper valance.

EXTERIOR FITTINGS, REPAIRS,

Bumper valance - rear.

6. Remove rear wheel arch liner.
7. Remove rear quarter lower casing.

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - rear quarter - lower
- 5 door.

8. Remove rear seat.

SEATS, REPAIRS, Rear seat - LH.

SEATS, REPAIRS, Rear seat - RH.

9. Remove rear damper.

REAR SUSPENSION, REPAIRS,

Damper.

10. RH side: Remove fuel filler neck.

FUEL DELIVERY SYSTEM -

PETROL, REPAIRS, Filler neck.

11. RH side: Remove fuel tank.

FUEL DELIVERY SYSTEM - DIESEL,

REPAIRS, Tank.

Repair

1. Remove existing panel(s), prepare panel joint

faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.

Refit

1. RH side: Fit fuel tank.

FUEL DELIVERY SYSTEM - DIESEL,

REPAIRS, Tank.

2. RH side: Fit fuel filler neck.

FUEL DELIVERY SYSTEM -

PETROL, REPAIRS, Filler neck.

3. Fit rear damper.

REAR SUSPENSION, REPAIRS,

Damper.

4. Fit rear seat.

SEATS, REPAIRS, Rear seat - LH.

SEATS, REPAIRS, Rear seat - RH.

5. Fit rear quarter lower casing.

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - rear quarter - lower
- 5 door.

6. Fit rear wheel arch liner.
7. Fit rear bumper valance.

EXTERIOR FITTINGS, REPAIRS,

Bumper valance - rear.

8. Fit road wheel(s) and tighten nuts to 115 Nm

(85 lbf.ft).

9. Connect all ECUs.

10. Connect alternator.
11. Connect battery earth lead.

PANEL REPAIRS

77-2-54 REPAIRS

Inner 'e' post - 3 door

In this procedure, the rear outer body side panel and
the rear body side reinforcement assembly is
replaced in conjunction with the inner 'E' post
assembly.

Remove

1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove rear bumper valance.

EXTERIOR FITTINGS, REPAIRS,

Bumper valance - rear.

6. Remove rear wheel arch liner.
7. Remove tail lamp.

LIGHTING, REPAIRS, Lamp

assembly - tail.

8. Remove soft/hard top.
9. Remove tail door aperture seal.

10. Remove rear quarter lower casing.

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - rear quarter - lower
- 3 door.

11. Remove loadspace carpet.