Freelander 1. Manual - part 1

 

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Freelander 1. Manual - part 1

 

 

INTRODUCTION

01-1

INTRODUCTION

How To Use This Manual

General
To assist in the use of this Manual, it is divided into 
sections and sub-sections. The section title is given 
at the top of each page and the relevant sub-section 
is given at the bottom.

There is a single contents section at the front of the 
Manual, which is divided by section and sub-section. 
Each section is numbered from page 1.

The individual items comprising repair operations are 
to be followed in the sequence in which they appear. 
Item numbers shown in illustrations are referred to in 
the associated text.

Adjustment, Repair and Overhaul operations include 
reference to Service tool numbers and the 
associated illustration depicts the tool in use. 
Adjustment and repair operations also include 
reference to wear limits, relevant data, torque 
figures, specialist information and useful assembly 
details. Each adjustment or repair operation is given 
a Service Repair Operation (SRO) number.

WARNINGS, CAUTIONS  and NOTES  have the 
following meanings:

WARNING: Procedures which must be followed 
precisely to avoid the possibility of injury.

CAUTION: Calls attention to procedures which 
must be followed to avoid damage to 
components.

NOTE: Gives helpful information.

References
References to the LH or RH side given in this Manual 
are made when viewing the vehicle from the rear. 
With the engine and gearbox assembly removed, the 
crankshaft pulley end of the engine is referred to as 
the front.

Operations covered in this Manual do not include 
reference to testing the vehicle after repair. It is 
essential that work is inspected and tested after 
completion and if necessary a road test of the vehicle 
is carried out. This is of particular importance where 
safety related items are concerned.

Dimensions
The dimensions quoted are to design engineering 
specification. Service limits are included where 
applicable.

Electrical Reference Library (ERL) and Circuit 
Diagrams
The Electrical Reference Library (ERL) and Circuit 
Diagrams are separate publications intended for use 
by trained Land Rover technicians and should be 
referred to when attempting to diagnose electrically 
related concerns.

The ERL contains descriptions of how the circuits 
operate, fuse details, earth point locations, and a 
definitive guide to the attributes and location of every 
connector on the vehicle.

The ERL is used in conjunction with the Circuit 
Diagrams. Both publications are designed to support 
all aspects of electrical fault diagnosis.

INTRODUCTION

01-2

TESTBOOK (Fault Diagnostic Equipment)

Freelander is equipped with a number of electronic 
control systems to provide optimum performance of 
the vehicle's systems.

Diagnostic equipment (TESTBOOK) is available to 
assist with the fault diagnostic abilities of the dealer 
workshop. In particular, TESTBOOK can be used to 
interrogate the Engine Control Module (ECM) for 
diagnosis of emissions related faults which may 
become evident by the illumination of the Malfunction 
Indicator Lamp (MIL) in the instrument pack. This 
feature is included in compliance with the latest 
emissions legislation pertinent to a particular market 
(e.g. EU3 for Europe, OBDII for North America etc.).

This repair manual is produced as a reference 
source to supplement Testbook. When available, 
Testbook should be used as the primary means of 
fault diagnosis on electronically controlled systems.

Features of Testbook include:

l

Fully upgradable support for the technician

l

Structured diagnostics to accommodate all skill 
levels.

l

Touch screen operation.

l

Direct print out of screen information and test 
results.

Repairs and Replacements

When replacement parts are required it is essential 
that only Land Rover recommended parts are used.

Attention is particularly drawn to the following points 
concerning repairs and the fitting of replacement 
parts and accessories:

l

Safety features and corrosion prevention 
treatments embodied in the vehicle may be 
impaired if other than Land Rover 
recommended parts are fitted.

l

In certain territories, legislation prohibits the 
fitting of parts which are not compliant with the 
manufacturer's specification.

l

Torque wrench setting figures given in this 
Manual must be used where specified.

l

Locking devices (circlips, split pins etc.) must be 
fitted where specified.

l

If a locking device is damaged during removal, 
or its efficiency is impaired, it must be renewed.

l

Owners purchasing accessories while travelling 
abroad should ensure that the accessory and its 
fitted location on the car conform to the legal 
requirements of the territory.

l

The terms of the vehicle Warranty may be 
invalidated by the fitting of parts other than Land 
Rover recommended parts.

l

All Land Rover recommended parts have the full 
backing of the vehicle Warranty.

l

Land Rover Dealers are obliged to supply only 
Land Rover recommended parts.

INTRODUCTION

01-3

Specifications

Land Rover are constantly seeking to improve the 
specification, design and production of their vehicles 
and alterations take place accordingly. Whilst every 
effort has been made to ensure the accuracy of this 
Manual, it should not be regarded as an infallible 
guide to current specifications of any particular 
vehicle.

This Manual does not constitute an offer for sale of 
any particular vehicle. Land Rover Dealers are not 
agents of Land Rover and have no authority to bind 
the manufacturer by any expressed or implied 
undertaking or representation.

INTRODUCTION

01-4

Abbreviations and Symbols

A

Amperes

AAP

Ambient Air Pressure

AAT

Ambient Air Temperature

ABDC

After Bottom Dead Centre

ABS 

Anti-Lock Brake System 

ABS  /  TC

Anti-lock Brake System / Traction 
Control

ac

Alternating current

A/C

Air Conditioning 

ACE

Active Cornering Enhancement

ACEA

Association of Constructors of 
European Automobiles

AFR

Air Fuel Ratio 

AP

Ambient Pressure

ASC

Anti-shunt Control

ATC

Air Temperature Control

ATDC

After Top Dead Centre

AUX

Auxiliary

AVC

Automatic Volume Control

BBDC

Before Bottom Dead Centre

BBUS

Battery Backed Up Sounder

BCU

Body Control Unit

BDC

Bottom Dead Centre

bhp

Brake Horse Power

BP

Boost Pressure

BPP

Brake Pedal Position

BS

British Standard

BTDC

Before Top Dead Centre

BWD

Backward

C

Celsius

CAN

Controller Area Network

CD

Compact Disc

CDC

Centre Differential Control

CDL

Central Door Locking

CD - ROM

Compact Disc - Read Only 
Memory

CFC

Chlorofluorocarbon

CHMSL

Centre High Mounted Stop Lamp

CKP

Crankshaft Position

CLV

Calculated Load Value

cm

Centimetre

cm

2

Square centimetre

cm

3

Cubic centimetre

CMP

Camshaft Position 

CPP

Clutch Pedal Position

CO Carbon 

Monoxide

CO

2

Carbon Dioxide

COB

Clear Over Base

CR

Common Rail

CVS

Canister Vent Solenoid

dB

Decibels

DDM

Driver's Door Module

deg. 

Degree, angle or temperature

DI

Direct Injection

dia.

Diameter

DIN

Deutsche Industrie Normen 
(German Industrial Standards)

dc

Direct current

DCV

Directional Control Valve

DOHC

Double Overhead Camshaft

DSP

Digital Signal Processing

DTI

Dial Test Indicator

DMF

Dual Mass Flywheel

DVD

Digital Versatile Disc

EACV

Electronic Air Control Valve 

EAT

Electronic Automatic 
Transmission

EBD

Electronic Brake pressure 
Distribution

ECD

European Community Directive

ECM

Engine Control Module

ECT

Engine Coolant Temperature

ECU

Electronic Control Unit

EDC

Electronic Diesel Control

EEPROM

Electronic Erasable 
Programmable Read Only 
Memory

EGR

Exhaust Gas Recirculation

EKA

Emergency Key Access

ELR

Emergency Locking Retractor

EN

European Norm

EOBD

European On Board Diagnostics

EON

Enhanced Other Network

ERL

Electrical Reference Library

ETC

Electronic Traction Control

EUI

Electronic Unit Injector

EVAP

Evaporative Emission

EVR

Electronic Vacuum Regulator

F

Fahrenheit

ft.

Feet

FBH

Fuel Burning Heater

FET

Field Effect Transistor

FIP 

Fuel Injection Pump

FTC Fast 

Throttle 

Control

FWD

Forward

>

Greater than

g

Gramme or Gravity

gal.

Gallons

GMT

Greenwich Mean Time

GPS

Global Positioning System

h

Hour

hc

High compression

HC

Hydro Carbons

HDC

Hill Descent Control

HDOP

Height Dilation Of Precision

HDPE

High Density Polyethylene

HFS

Heated Front Screen

Hg

Mercury

HO

2

S

Heated Oxygen Sensor

HMW

High Molecular Weight

 

 

 

 

 

 

 

 

 

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