Jeep Liberty KJ. Manual - part 1197

SPECIFICATIONS

TRANSMISSION

GENERAL

Component

Metric

Inch

Output Shaft End Play

0.22-0.55 mm

0.009-0.021 in.

Input Shaft End Play

0.46-0.89 mm

0.018-0.035 in.

2C Clutch Pack Clearance

0.455-1.335 mm

0.018-0.053 in.

4C Clutch Pack Clearance

0.770-1.390 mm

0.030-0.055 in.

L/R Clutch Pack Clearance

1.00-1.74 mm

0.039-0.069 in.

OD Clutch Pack Clearance

1.103-1.856 mm

0.043-0.073 in.

UD Clutch Pack Clearance

0.84-1.54 mm

0.033-0.061 in.

Reverse Clutch Pack Clearance

0.58-1.47 mm

0.023-0.058 in.

Recommended fluid

Mopar

T

ATF +4

GEAR RATIOS

1ST

3.00:1

2ND

1.67:1

2ND Prime

1.50:1

3RD

1.00:1

4TH

0.75:1

5TH

0.67:1

REVERSE

3.00:1

TORQUE SPECIFICATIONS

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Fitting, Cooler Line at

Trans

17.5

-

155

Bolt, Torque Converter

31

23

270

Bolt, Torque Converter

Housing

68

50

-

Bolt/nut, Crossmember

68

50

-

Bolt, Driveplate to

Crankshaft

75

55

-

Bolt, Oil Pan

12

-

105

Screw, Primary Fluid Filter

4.5

-

40

Filter, Cooler Return

9.5

7

-

Bolt, Oil Pump

28

-

250

Bolt, Oil Pump Body to

Cover

4.5

-

40

Screw, Plate to Oil Pump

Body

4.5

-

40

Bolt, Valve Body to Case

12

-

105

Plug, Pressure Test Port

5

-

45

21 - 732

AUTOMATIC TRANSMISSION - 545RFE

KJ

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Bolt, Reaction Shaft

Support

12

-

105

Screw, Valve Body to

Transfer Plate

6

-

50

Screw, Solenoid Module to

Transfer Plate

6

-

50

Screw, Accumulator Cover

7

-

60

Screw, Detent Spring

4.5

-

40

Bolt, Input Speed Sensor

12

-

105

Bolt, Output Speed Sensor

12

-

105

Bolt, Line Pressure Sensor

12

-

105

Bolt, Extension Housing

54

40

-

Bolt, Transmission Rear

Support to Transmission

47

-

35

Bolt, Transmission Support

Clevis Bracket to

Crossmember

47

-

35

Bolt, Engine Oil Pan to

Transmission

54

40

-

Valve, Cooler Return Filter

Bypass

4.5

-

40

Screw, Manual Valve Cam

Retaining

4.5

-

40

Screw, Manual Selector

Shaft Retaining

28

-

250

Bolt, Manual Shift Lever

Pinch

16

-

140

Nut, Shifter Mechanism

Adjustment

30

-

265

Nut, Shifter Assembly to

Floorpan

12

-

105

KJ

AUTOMATIC TRANSMISSION - 545RFE

21 - 733

SPECIAL TOOLS

AUTOMATIC TRANSMISSION - RFE

Gauge, Oil Pressure - C-3292

Gauge, Oil Pressure - C-3293SP

Dial Indicator - C-3339

Installer, Seal - C-3860-A

Compressor, Spring - 8249

Compressor, Spring - 8250

Compressor, Spring - 8251

Installer, Piston - 8252

Installer, Seal - 8253

21 - 734

AUTOMATIC TRANSMISSION - 545RFE

KJ

Installer, Seal - 8254

Installer, Snap-ring - 8255

Stand, Support - 8257

Adapter, Pressure Tap - 8258-A

Adapter, Line Pressure - 8259

Fixture, Input Clutch Pressure - 8260

Plate, Alignment - 8261

End Play Set - 8266

KJ

AUTOMATIC TRANSMISSION - 545RFE

21 - 735