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2. Position the new cylinder head gasket on the locat- ing dowels. CAUTION: When installing cylinder head, use care 3. Position the cylinder head onto the cylinder block. Make sure the cylinder head seats fully over the NOTE: The four smaller cylinder head mounting 4. Lubricate the cylinder head bolt threads with clean engine oil and install the eight M11 bolts. 5. Coat the four M8 cylinder head bolts with Mopar T Lock and Seal Adhesive then install the bolts. NOTE: The cylinder head bolts are tightened using 6. Tighten the bolts in sequence using the following steps and torque values: • Step 1: Tighten bolts 1-8, 27 N·m (20 ft. lbs.). • Step 2: Verify that bolts 1-8, all reached 27 N·m (20 ft. lbs.), by repeating step 1 without loosening the bolts. • Step 3: Tighten bolts 1-8, 90 degrees. • Step 4: Tighten bolts 1-8, 90 degrees, again. Tighten bolts 9-12, 26 N·m (19 ft. lbs.) 7. Position the secondary chain onto the camshaft drive gear, making sure one marked chain link is on either side of the V6 mark on the gear then using Special Tool 8428 Camshaft Wrench, position the gear onto the camshaft. CAUTION: Remove excess oil from camshaft sprocket retaining bolt before reinstalling bolt. Failure to do so 8. Install the camshaft drive gear retaining bolt. 9. Install the left side secondary chain guide (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS - INSTALLATION). 10. Install the cylinder head access plug. 11. Re-set and install the left side secondary chain tensioner (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT/ CHAIN AND SPROCKETS - INSTALLATION) 12. Remove Special Tool 8429. 13. Install the timing chain cover (Refer to 9 - ENGINE/VALVE TIMING/TIMING BELT / CHAIN COVER(S) - INSTALLATION) 14. Install the crankshaft damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION). Tighten damper bolt 175 N·m (130 Ft. Lbs.). 15. Install the power steering pump. 16. Install the fan blade assembly and fan shroud (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLA- TION). 17. Install the cylinder head cover (Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - INSTAL- LATION). 18. Install the master cylinder and booster assembly (Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/POWER BRAKE BOOSTER - INSTALLATION). 9 - 1204 ENGINE - 3.7L SERVICE INFORMATION WK |