Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 737

 

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Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 737

 

 

6D2–5

IGNITION SYSTEM

Spark Plug

Removal

1. Remove spark plugs.

Inspection and Repair

The spark plug affects entire engine performance and
therefore its inspection is very important.

D

Check electrode and insulator for presence of cracks,
and replace if any.

D

Check spark plug gap. Replace spark plugs if
measured value is out of standard.
Spark plug gap : 1.0 – 1.1 mm (0.4 – 0.043 in)

011RS011

D

Check gasket for damage, and replace if necessary.

D

Measure insulation resistance with an ohmmeter, and
replace if faulty.

D

Check fuel and electrical systems if spark plug is
extremely dirty.

D

Use spark plugs having low heat value (hot type plug)
if fuel and electrical systems are normal.

D

Use spark plugs having high heat value (cold type
plug) if insulator and electrode are extremely burned.

Sooty Spark Plugs

Much deposit of carbon or oil on the electrode and
insulator of spark plug reduces the engine performance.

Possible causes:

D

Too rich mixture

D

Presence of oil in combustion chamber

D

Incorrect spark plug gap

Burning Electrodes

This fault is characterized by scorched or heavily oxidized
electrode or blistered insulator nose.

Possible causes:

D

Too lean mixture

D

Improper heat  value

Measuring Insulation Resistance

D

Measure insulation resistance using a 500 volt
megaohm meter.

D

Replace spark plugs if measured value is out of
standard.

Insulation resistance: 50 M

W

 or more

011RS010

Cleaning Spark Plugs

D

Clean spark plugs with a spark plug cleaner.

D

After spark plug is thoroughly cleaned, check
insulator for presence of cracks.

D

Clean threads and metal body with a wire brush.

Installation

1. Spark plugs

D

Tighten spark plugs to the specified torque.

Torque: 18 N·m (13 lb ft)

6D2–6

IGNITION SYSTEM

Crankshaft Position Sensor

Removal

1. Disconnect battery ground cable
2. Wiring connector from crankshaft position sensor.
3. Remove crankshaft position sensor from cylinder

block.

012RS008

Installation

1. Install crankshaft position sensor into the cylinder

block.
Before installation,apply small amount of engine oil to
the O–ring.

Torque: 10 N·m (87 lb in)

2. Reconnect wiring connector to crankshaft position

sensor.

6D2–7

IGNITION SYSTEM

Main Data and Specifications

General Specifications

Ignition System

Ignition Form

Electronic Ignition System (El system) with Crankshaft position Sensor

Spark Plug

Type

K16PR–P11 (DENSO)
RC10PYP4 (CHAMPION)
PK16PR11 (DENSO)

Plug gap

1.0 mm (0.04 in) – 1.1 mm (0.043 in)

Torque

18 N·m (13 lb ft)

Torque Specifications

E06R200001

6D3–1

STARTING AND CHARGING SYSTEM

TROOPER

ENGINE

STARTING AND CHARGING SYSTEM

CONTENTS

Service Precaution

6D3–1

. . . . . . . . . . . . . . . . . . . . . . 

Starting System

6D3–2

. . . . . . . . . . . . . . . . . . . . . . . . . 

General Description

6D3–2

. . . . . . . . . . . . . . . . . . . . . 

Diagnosis

6D3–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Starter

6D3–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

6D3–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6D3–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Disassembled View

6D3–6

. . . . . . . . . . . . . . . . . . . . 

Disassembly

6D3–7

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

6D3–9

. . . . . . . . . . . . . . . . . . 

Reassembly

6D3–13

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

6D3–15

. . . . . . . . . . . 

Charging System

6D3–18

. . . . . . . . . . . . . . . . . . . . . . . . 

General Description

6D3–18

. . . . . . . . . . . . . . . . . . . . . 

General On–Vehicle Inspection

6D3–18

. . . . . . . . . . . 

Generator

6D3–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

6D3–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection

6D3–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6D3–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Disassembled View

6D3–20

. . . . . . . . . . . . . . . . . . . . 

Disassembly

6D3–21

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

6D3–23

. . . . . . . . . . . . . . . . . . 

Reassembly

6D3–25

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Bench Test

6D3–25

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

6D3–26

. . . . . . . . . . . . . 

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS).  REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

SECTION

 

 

 

 

 

 

 

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