Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 664

TRANSFER CASE (STANDARD TYPE)

4D1–31

33. Use a pair of snap ring pliers to install the snap ring to

the output shaft.

Sub gear (anti lash plate) preload (M/T)

1. Hook a length of piano wire (4) over one of the

sub–gear (5) teeth.

2. Attach the other end of the piano wire to (4) a

spring balancer.

3. Measure the sub–gear preload.

Preload: 59–98 N (13–22 lb)

(M/T)

226RS075

34. Install front output gear assembly.
35. Install bearing snap ring, use a pair of snap ring pliers

to install the snap ring to the transfer case.

NOTE: The snap ring must be fully inserted into the
transfer case snap ring groove.

36. Input shaft.
37. Install ball bearing, use a bench press to install the

ball bearing to the input shaft.

265RS003

38. Install plate.
39. Install ball.
40. Install bearing collar.
41. Install needle bearing.
42. Install transfer input gear.
43. Install high–low clutch hub and sleeve and the clutch

hub face (with the heavy boss) must be facing the
transfer input gear side (7).

226RW136

44. Install input shaft assembly.
45. Install the snap ring to the input shaft.
46. Install the input shaft assembly to the transfer case.
47. Install the snap ring to the transfer case.

NOTE: The snap ring must be fully inserted into the
transfer case snap ring groove.

48. Install the front companion flange temporarily and use

the flange holder J–8614–11 and lock nut wrench
J–37219 to install the lock nut.

Torque: 137 N·m (101 lb ft)

226RW137

4D1–32 TRANSFER CASE (STANDARD TYPE)

49. Use the punch to stake the lock nut at one spot.
50. Install ball bearing, use a suitable drift and hammer to

install the ball bearing.

226RS079

51. Install bearing snap ring.

TRANSFER CASE (STANDARD TYPE)

4D1–33

Main Data and Specifications

General Specifications

Type

Synchronized type gears shifting between the 2 and 4 wheel drive mode.
Constant mesh type gears shifting between “low” and “high”.

Control method

Remote control with the gear shift lever on the floor for gear shifting be-
tween “low and high” .
Electric control with the button switch on the instrument panel for gear
shifting between the 2 and 4 wheel drive mode.

Gear ratio

High; 1.000
Low; 2.050

Oil capacity

1.45 lit. (1.53 U.S. quart)

Type of lubricant

Besco Transaxle Oil
Refer to chart in Section 0

Torque Specifications

E07RW008

4D1–34 TRANSFER CASE (STANDARD TYPE)

E07RW009