Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 660

TRANSFER CASE (STANDARD TYPE)

4D1–15

6. Install speedometer drive gear.

226RS064

7. Install ball bearing, use the ball bearing installer

J–37223 to install the ball bearing.

226RS065

8. Install the rear output shaft assembly to the transfer

rear case.

9. Install bearing snap ring.

NOTE: The snap ring must be fully inserted into the
transfer rear case snap ring groove.

4D1–16 TRANSFER CASE (STANDARD TYPE)

Detent, Shift Arm, and Interlock Pin (Transfer Case Assembly)

Disassembled View

262R200004

Legend

(1) Transfer Case
(2) Detent Ball, Spring, Spacer and Plug
(3) Spring
(4) Interlock Pin
(5) 4WD Indicator Switch
(6) Shift Block
(7) Spring Pin
(8) Spring

(9) Shift Arm

(10) 2WD–4WD Shift Rod

(11) Spring Pin and Bridge

(12) Select Rod Assembly
(13) Spring Pin
(14) High–Low Shift Rod
(15) Shift Arm
(16) Shift Block

TRANSFER CASE (STANDARD TYPE)

4D1–17

Disassembly

1. Remove detent ball, spring and plug.
2. Remove spring pin and bridge, use a spring pin

remover to remove the spring pin from the bridge.

262RW011

3. Remove spring pin.
4. Remove spring.
5. Engage the 2WD–4WD sleeve with front output gear.

Remove the spring pin from the block. Remove the
shift rod.

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6. Remove shift arm.
7. Remove shift block.

8. Remove 4WD indicator switch.
9. Remove interlock pin.

10. Remove spring, use a magnetic tool to remove the

interlock pin from the transfer case.

262RS005

11. Remove select rod assembly.

12. Remove spring pin.
13. Remove high–low shift rod, use a spring pin remover

to remove the shift arm spring pin from the shift arm
and shift block. Remove the high–low shift rod.

262RS006

14. Remove shift arm.
15. Remove shift block.
16. Remove transfer case.

4D1–18 TRANSFER CASE (STANDARD TYPE)

Inspection and Repair

Refer to “TRANSFER CASE ASSEMBLY” in this section
for inspection and repair.

Reassembly

1. Install transfer case.
2. Install shift block.
3. Install shift arm.
4. Install high–low shift rod.
5. Engage the High–Low sleeve with the 4H (1) side.
6. Install the spring pin to the shift block and shift arm.

262RW012

7. Install select rod assembly.
8. Install spring.
9. Engage the High–Low sleeve with the 4H side and

install the interlock pin (4) in the proper direction.

10. Install the shift rod: 2WD–4WD (2) with interlock pin

pushed in.

262RW013

Legend

(2) 2WD–4WD
(3) 4H Side
(4) Interlock pin
(5) 2WD
(6) 4WD
(7) Rod: 2–4
(8) Rod: H–L
(9) 4H

(10) 4L

(11) 4

×

2

(12) 4

×

4

11. Install 4WD indicator switch and tighten to the

specified torque.

Torque: 39 N·m (29 lb ft)

12. Install shift block.
13. Install shift arm.
14. Install 2WD–4WD shift rod.
15. Install spring.