Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 597

 

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Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 597

 

 

3E–10

WHEEL AND TIRE SYSTEM

Tire

Tire Replacement

When replacement is necessary, the original metric the
size should be used.  Most metric tire sizes do not have
exact corresponding alphanumeric tire sizes.  It is
recommended that new tires be installed in pairs on the
same axle.  If necessary to replace only one tire, it should
be paired with tire having the most tread, to equalize
braking traction.

CAUTION: Do not mix different types of tires such
as radial, bias and bias-belted tires except in
emergencies, because vehicle handling may be
seriously affected and may result in loss of control.

Tire Dismounting

Remove valve cap on valve step and deflate the tire. Then
use a tire changing machine to mount or dismount tires.
Follow the equipment manufacturer’s instruction.  Do not
use hand tools or tire lever alone to change tires as they
may damage the tire beads or wheel rim.

Tire Mounting

Rim bead seats should be cleaned with a wire brush or
coarse steel wool to remove lubricants, and light rust.
Before mounting a tire, the bead area should be well
lubricated with an approved tire lubricant.
After mounting, inflate the tire to 196kPa (28 psi) so that
beads are completely seated.  Inflate the air to specified
pressure and install valve cap to the stem.

WARNING: NEVER STAND OVER TIRE WHEN
INFLATING. BEAD MAY BREAK WHEN BEAD SNAPS
OVER RIM’S SAFETY HUMP AND CAUSE SERIOUS
PERSONAL INJURY.

NEVER EXCEED 240 KPA (35 PSI) PRESSURE WHEN
INFLATING. IF 240 KPA (35 PSI) PRESSURE WILL
NOT SEAT BEADS, DEFLATE, RE-LUBRICATE AND
RE-INFLATE. OVER INFLATION MAY CAUSE THE
BEAD TO BREAK AND CAUSE SERIOUS PERSONAL
INJURY.

Tire Repair

There are many different materials on the market used to
repair tires.
Manufacturers have published detailed instructions on
how and when to repair tires.  These instructions can be
obtained from the tire manufacturer if they are not
included with the repair kit.

Wheel Inspection

Damaged wheels and wheels with excessive run-out
must be replaced.
Wheel run out at rim (Base on hub Bore):

Steel

Aluminum 

1– Vertical play:

Less than

1.5 mm (0.059 in)

1– Vertical play:

Less than

0.7 mm (0.028 in)

2– Horizontal play:

Less than

1.5 mm (0.059 in)

2– Horizontal play:

Less than

0.7 mm (0.028 in)

480RS012

General Balance Procedure

Deposits of mud, etc. must be cleaned from the inside of
the rim.
The tire should be inspected for the following: match
mount paint marks, bent rims, bulges, irregular tire wear,
proper wheel size and inflation pressure.  Then balance
according to the equipment manufacturer’s
recommendations.
There are two types of wheel and tire balance.
Static balance is the equal distribution of weight around
the wheel.
Assemblies that are statically unbalanced cause a
bouncing action called tramp. This condition will
eventually cause uneven tire wear.

WHEEL AND TIRE SYSTEM

3E–11

480RS013

Legend

(1) Heavy Spot Wheel Shimmy
(2) Add Balance Weights Here

Dynamic balance is the equal distribution of weight on
each side of the wheel center-line so that when the tire
spins there is no tendency for the assembly to move from
side to side.  Assemblies that are dynamically unbalanced
may cause shimmy.

480RS014

Legend

(1) Heavy Spot Wheel Hop
(2) Add Balance Weights Here

WARNING: STONES SHOULD BE REMOVED FROM
THE TREAD TO AVOID OPERATOR INJURY DURING
SPIN BALANCING AND TO OBTAIN A GOOD
BALANCE.

Balancing Wheel and Tire

On-vehicle Balancing

On-Vehicle balancing methods vary with equipment and
tool manufacturers.  Be sure to follow each
manufacturer’s instructions during balancing operation.

Off-vehicle Balancing

Most electronic off-vehicle balancers are more accurate
than the on-vehicle spin balancers.  They are easy to use
and give a dynamic balance.  Although they do not correct
for drum or disc unbalance (as on- vehicle spin balancing
does), they are very accurate.

480RS015

3E–12

WHEEL AND TIRE SYSTEM

Main Data and Specifications

General Specifications

Wheels

Size

16 x 7JJ

Offset

38.0 mm (1.50 in)

P.C.D., wheel studs

139.7 mm (5.50 in)

Standard tire

Size

P245/70R16

Pressure(Front)

210 kPa (30 psi)

Pressure(Rear)

240 kPa (35 psi)

Torque Specifications

E03RW002

4A1–1

DIFFERENTIAL (FRONT)

TROOPER

DRIVELINE/AXLE

CONTENTS

Differential (Front)

4A1

. . . . . . . . . . . . . . . . . . . . . . . 

Differential (Rear)

4A2

. . . . . . . . . . . . . . . . . . . . . . . 

Driveline Control System (Shift on the fly)

4B1

. . 

Driveline Control System (TOD)

4B2

. . . . . . . . . . . 

Drive Shaft System

4C

. . . . . . . . . . . . . . . . . . . . . . 

Transfer Case (Standard Type)

4D1

. . . . . . . . . . . 

Transfer Case (TOD)

4D2

. . . . . . . . . . . . . . . . . . . . 

DIFFERENTIAL (FRONT)

CONTENTS

Service Precaution

4A1–1

. . . . . . . . . . . . . . . . . . . . . . 

Front Drive Axle

4A1–2

. . . . . . . . . . . . . . . . . . . . . . . . . 

Diagnosis

4A1–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Pinion Shaft Oil Seal

4A1–3

. . . . . . . . . . . . . . . . . . . . . 

Pinion Shaft Oil Seal and Associated Parts

4A1–3

Removal

4A1–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

4A1–4

. . . . . . . . . . . . . . . . . . 

Installation

4A1–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Front Drive Axle Assembly

4A1–5

. . . . . . . . . . . . . . . 

Front Drive Axle Assembly and Associated
 Parts

4A1–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

4A1–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

4A1–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Differential Assembly

4A1–9

. . . . . . . . . . . . . . . . . . . . 

Disassembled View

4A1–9

. . . . . . . . . . . . . . . . . . . . 

Disassembly

4A1–10

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Reassembly

4A1–12

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Differential Cage Assembly

4A1–21

. . . . . . . . . . . . . . . 

Disassembled View

4A1–21

. . . . . . . . . . . . . . . . . . . . 

Disassembly

4A1–21

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

4A1–22

. . . . . . . . . . . . . . . . . . 

Reassembly

4A1–23

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

4A1–25

. . . . . . . . . . . 

Special Tools

4A1–27

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM(SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW
 IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE REFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION.
 FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED , do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally,such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.  When
you install fasteners, use the correct tightening
sequence and specification.  Following these
instructions can help you avoid damage to parts and
systems.

SECTION

 

 

 

 

 

 

 

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