Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 511

 

  Index      Isuzu     Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross - service repair manual 1999-2002 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  509  510  511  512   ..

 

 

Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 511

 

 

SUPPLEMENTAL RESTRAINT SYSTEM

9J–27

Service Precaution

CAUTION: When  fasteners are removed, always
reinstall them at the same location from which they
were removed. If a fastener needs to be replaced, use
the correct part number fastener for that application.
If the correct part number fastener is not available, a
fastener of equal size and strength (or stronger) may
be used. Fasteners that are not reused, and those
requiring thread locking compound will be called
out. The correct torque value must be used when
installing fasteners that require it. if the above
conditions are not followed, parts or system damage
could result.

WARNING: WHEN PERFORMING SERVICE ON OR
AROUND SRS COMPONENTS OR SRS WIRING,
FOLLOW THE PROCEDURES LISTED BELOW TO
TEMPORARILY DISABLE THE SRS. FAILURE TO
FOLLOW PROCEDURES COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY OR OTHERWISE UNNEEDED SRS REPAIRS.

The SDM in Driver–Passenger SRS can maintain
sufficient voltage to cause a deployment for up to 15
seconds after the ignition switch is turned “OFF,” the
battery is disconnected, or the fuse powering the SDM is
removed.
Many of the service procedures require removal of the
“SRS–1” fuse, and disconnection of the air bag assembly
from the deployment loop to avoid an accidental
deployment. If the air bag assembly is disconnected from
the deployment loop as noted in the “Disabling the SRS”
procedure that follows, service can begin immediately
without waiting for the 15 second time period to expire.

Disabling The SRS

Removal

Turn the ignition switch to “OFF” and turn the steering
wheel so that the vehicle’s wheels are pointing straight
ahead.

1. Remove SRS fuse SRS–1, from left dash side lower

fuse block or disconnect battery.

2. Disconnect yellow 2–pin connector at the base of

steering column.

3. Remove glove box assembly; Refer to “Passenger

Air Bag Assembly Replacement”  in this section.

4. Disconnect passenger air bag assembly yellow 2–pin

connector behind the glove box assembly.

CAUTION: With the “SRS–2” fuse removed and
ignition switch “ON,” the “AIR BAG” warning lamp
will be “ON.” This is normal operation and does not
indicate an SRS malfunction.

Enabling The SRS

Installation

Turn ignition switch to “LOCK” and remove key.

1. Connect yellow 2–pin connector passenger air bag

assembly.

2. Install glove box assembly, Refer to “Passenger Air

Bag Assembly Replacement” in this section.

3. Connect yellow 2–pin connector at the base of the

steering column.

4. Install “AIR BAG” fuse SRS–1 to left dash side lower

fuse block or connect battery.

Turn ignition switch to “ON” and verify that the “AIR BAG”
warning lamp flashes seven times and then turns “OFF” If
it does not operate as described, perform the “SRS
Diagnostic System Check” in section 9J–2.

Handling / Installation / Diagnosis

1. Air bag assembly should not be subjected to

temperatures above 65

°

C (150

°

F).

2. Air bag assembly, and SDM should not be used if they

have been dropped from a height of 100 centimeters
(3.28 feet) or more.

3. When a SDM is replaced, it must be oriented with the

arrow on the SDM pointing toward the front of the
vehicle. It is very important for the SDM to be located
flat on the mounting surface, parallel to the vehicle
datum line. It is important that the SDM mounting
surface is free of any dirt or other foreign material.

4. Do not apply power to the SRS unless all components

are connected or a diagnostic chart requests it, as this
will set a diagnostic trouble code.

5. The “SRS Diagnostic System Check” must be the

starting point of any SRS  diagnostics. The “SRS
Diagnostic System Check” will verify proper “AIR
BAG” warning lamp operation and will lead you to the
correct chart to diagnose any SRS malfunctions.
Bypassing these procedures may result in extended
diagnostic time, incorrect diagnosis, and incorrect
parts replacements.

Inspections Required After An Accident

CAUTION: Certain SRS components must be
replaced after a frontal crash involving air bag
deployment.
In all types of accidents regardless of “Air Bag”
deployment, visually inspect all of the following
components and replace as required:
— Driver air bag assembly
— Passenger air bag assembly
— Steering wheel
— SRS coil assembly
— Steering column
— Knee bolster and instrument panel mounting

attachments

— Driver seat and belt
— Passenger seat and belt
— SDM
SDM always should be checked according to “SDM
Replacement Guidelines”.

CAUTION: Refer to “SDM replacement Guidelines”
below for important information on SDM
replacement in both deployment and
non–deployment crashes.
Inspect SRS coil assembly wiring and steering wheel for
any signs of scorching, meting, or damage due to
excessive heat. If coil assembly wire or steering wheel is

SUPPLEMENTAL RESTRAINT SYSTEM

9J–28

damaged, replace them. The steering column and wheel
must be dimensionally checked to determine if they are
damaged. Refer to in this Section 9J–3 of this manual.
Never use SRS parts from another vehicle. This does not
include remanufactured parts purchased from an
authorized Retailer; they may be used for SRS repairs.
Do not attempt to repair the SDM, the SRS harness, the
SRS coil assembly, the air bag assembly, the steering

wheel, or the steering column. Service of these items is
replacement only. Verify replacement part numbers.

CAUTION: Proper operation of the SDM and
Supplemental Restraint System (SRS) requires that
any repairs to the vehicle structure return it to its
original production configuration.

Sensing and Diagnostic Module (SDM)

Service Precautions

WARNING: DURING SERVICE PROCEDURES, BE
VERY CAREFUL WHEN HANDLING SDM. NEVER
STRIKE OR JAR SDM. UNDER SOME
CIRCUMSTANCES, IT COULD CAUSE
DEPLOYMENT AND RESULT IN PERSONAL INJURY
OR IMPROPER OPERATION OF THE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS). SDM
MOUNTING BRACKET BOLTS MUST BE
CAREFULLY TORQUED TO ASSURE PROPER
OPERATION. NEVER POWER UP THE SRS WHEN
SDM IS NOT RIGIDLY ATTACHED TO THE VEHICLE.
THE SDM COULD BE ACTIVATED WHEN POWERED
WHILE NOT RIGIDLY ATTACHED TO THE VEHICLE
WHICH COULD CAUSE DEPLOYMENT AND RESULT
IN PERSONAL INJURY.

WARNING: PROPER OPERATION OF THE SENSING
AND DIAGNOSTIC MODULE (SDM) REQUIRES THE
SDM TO BE RIGIDLY ATTACHED TO THE VEHICLE
STRUCTURE AND THAT THE ARROW ON THE
SENSOR BE POINTING TOWARD THE FRONT OF
THE VEHICLE.

SDM is specifically calibrated and is keyed to the SDM
location SRS wiring harness. Caution should be used to
ensure proper location of the SDM. The keying of the
SDM to its location and wiring harness connectors should
never be modified in the field.

Removal

1. Disable the SRS. (Refer to “Disable the SRS” in this

manual)

2. Remove dressing panel around the radio and

disconnect cigar lighter harness.

3. Remove the transfer sift lever knob.
4. Remove the center console.
5. Remove three connector from PCM.
6. Remove PCM with bracket.(Fixed four bolts)
7. Remove right side stay between instrument panel

and floor.

8. Remove driver and passenger seat.
9. Turn over carpet to rear side.

10. Remove air conditioning duct for rear seat.

(Transform the duct during removing it)

827RW023

11. Pull CPA (1) (Connector Position Assurance–red

color) out and push connector lock down to
disconnect the SDM harness connector (2).

12. Remove the three SDM fixing bolts (4) and remove

SDM (3).

827RW022

SUPPLEMENTAL RESTRAINT SYSTEM

9J–29

Installation

1. Install the SDM (3) on bracket and fixing bolts (4) and

tighten the fixing bolts to the specified torque.

Torque: 10 N·m 

±

 3 N·m (87 lb in 

±

 26 lb in)

2. Connect the SDM harness connector (2) and after

that, put CPA into connector (1).

827RW022

3. Install air conditioning duct for rear seat to normal

position.

4. Return carpet normal position.
5. Install right side stay between instrument panel and

floor, tighten to the specified torque.

Torque: 10 N·m 

±

 3 N·m (87 lb in 

±

 26 lb in)

6. Install PCM with bracket and tighten to the specified

torque.

Torque: 10 N·m 

±

 3 N·m (87 lb in 

±

 26 lb in)

7. Reconnect three connector to PCM.
8. Install the center console.
9. Install the transfer shift lever knob.

10. Install the dressing panel around the radio and

reconnect cigar lighter harness.

11. Enable the SRS. (Refer to “Enabling the SRS” in this

manual)

827RW023

Driver Air Bag Assembly

Service Precautions

WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN A SMALL
AMOUNT OF SODIUM HYDROXIDE, A BY–PRODUCT
OF THE DEPLOYMENT REACTION, THAT IS
IRRITATING TO THE SKIN AND EYES. MOST OF THE
POWDER ON THE AIR BAG ASSEMBLY IS
HARMLESS. AS A PRECAUTION, WEAR GLOVES
AND SAFETY GLASSES WHEN HANDLING A
DEPLOYED AIR BAG ASSEMBLY, AND WASH YOUR
HANDS WITH MILD SOAP AND WATER
AFTERWARDS.

WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AIR BAG ASSEMBLY BY THE WIRES OR
CONNECTOR ON THE UNDERSIDE OF MODULE. IN
THE CASE OF AN ACCIDENTAL DEPLOYMENT, THE
BAG WILL THEN DEPLOY WITH MINIMAL CHANCE
OF INJURY. WHEN PLACING A LIVE AIR BAG

ASSEMBLY ON A BENCH OR OTHER SURFACE,
ALWAYS FACE BAG AND TRIM COVER UP, AWAY
FROM THE SURFACE. NEVER REST A STEERING
COLUMN ASSEMBLY ON THE STEERING WHEEL
WITH THE AIR BAG ASSEMBLY FACE DOWN AND
COLUMN VERTICAL. THIS IS NECESSARY SO THAT
A FREE SPACE IS PROVIDED TO ALLOW THE AIR
BAG ASSEMBLY TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY COULD RESULT.

NOTE: In the event deployment has occurred, inspect
coil assembly wire for any signs of scorching, melting or
any other damage due to excessive heat. If the coil has
been damaged, replace it.

Removal

1. Disable the SRS. (Refer to “Disabling the SRS” in this

section.)

2. Remove air bag assembly from steering wheel by

removing two bolts.  Lift air bag assembly out of
steering wheel.

SUPPLEMENTAL RESTRAINT SYSTEM

9J–30

3. Disconnect connector and remove air bag assembly.

431R200005

Installation

1. Connect air bag to wiring harness connector.

NOTE: Pass the lead wire through the tabs on the plastic
cover (wire protector) of air bag to prevent lead wire from
being pinched.

2. Install air bag into steering wheel and tighten bolts to

specified sequence as shown in figure.

Torque: 8.8 N·m (78 lb in)

CAUTION: Never use the air bag assembly from
another vehicle and difference model year air bag
assembly.
The air bag assembly has identification colors on the
bar code label as follows.
Light blue color for driver air bag assembly.
Light blue color for passenger air bag assembly.
Use only the air bag assembly for “UP”.

431R200005

3. Enable the SRS. (Refer to “Enabling the SRS” in this

section.)

Steering Wheel

Service Precautions

WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN A SMALL
AMOUNT OF SODIUM HYDROXIDE, A BY–PRODUCT
OF THE DEPLOYMENT REACTION, THAT IS
IRRITATING TO THE SKIN AND EYES. MOST OF THE
POWDER ON THE AIR BAG ASSEMBLY IS
HARMLESS. AS A PRECAUTION, WEAR GLOVES
AND SAFETY GLASSES WHEN HANDLING A
DEPLOYED AIR BAG ASSEMBLY, AND WASH YOUR
HANDS WITH MILD SOAP AND WATER
AFTERWARDS.

WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AIR BAG ASSEMBLY BY THE WIRES OR
CONNECTOR ON THE UNDERSIDE OF MODULE. IN
THE CASE OF AN ACCIDENTAL DEPLOYMENT, THE
BAG WILL THEN DEPLOY WITH MINIMAL CHANCE
OF INJURY. WHEN PLACING A LIVE AIR BAG
ASSEMBLY ON A BENCH OR OTHER SURFACE,
ALWAYS FACE BAG AND TRIM COVER UP, AWAY
FROM THE SURFACE. NEVER REST A STEERING
COLUMN ASSEMBLY ON THE STEERING WHEEL

WITH THE AIR BAG ASSEMBLY FACE DOWN AND
COLUMN VERTICAL. THIS IS NECESSARY SO THAT
A FREE SPACE IS PROVIDED TO ALLOW THE AIR
BAG ASSEMBLY TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY COULD RESULT.

NOTE: In the event deployment has occurred, inspect
coil assembly wire for any signs of scorching, melting or
any other damage due to excessive heat. If the coil has
been damaged, replace it.

Removal

1. Disable the SRS. (Refer to “Disabling the SRS” in this

section.)

2. Remove the air bag assembly (5) from steering wheel

(6) by removing two bolts (7). Lift air bag assembly out
of steering wheel.

3. Disconnect connector (2) and remove air bag

assembly.

4. Disconnect horn lead (1) 
5. Remove steering wheel attachment nut (4).

 

 

 

 

 

 

 

Content   ..  509  510  511  512   ..