Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 131

4C–24

DRIVE SHAFT SYSTEM

2. Install a new needle bearing into inner shaft by using a

Installer J–41694 and grip J–8092.

412RS051

3. Place a new snap ring(internal) in inner shaft. 

Install a new inner shaft bearing into the inner shaft.

412RS044

4. Install snap ring(external).

NOTE: Be careful not to damage the inner shaft.

5. Clean the housing contact surface of the front axle

case and insert inner shaft assembly into the front
axle case.

NOTE: Be careful not to damage seal.

6. Install snap ring internal in the groove of front axle

case.

NOTE: Be sure to install the snap ring properly.

412RW017

7. Apply differential gear oil to clutch gear, then install

clutch gear.

8. Apply differential gear oil to sleeve, then install

sleeve.

9. Clean contact surface with the front axle and actuator

mounting surface. Apply liquid gasket  to the contact
surface on the front axle case, then install in the
housing.

412RW023

10. Tighten bolts to specified torque.

Torque: 75N·m(55 lb ft)

11. Clean the actuator contact surface with the housing

then Install and tighten shift position switch to
specified torque.

Torque: 39N·m (29 lb ft)

4C–25

DRIVE SHAFT SYSTEM

12. Apply liquid gasket to the contact surface on the

actuator side.

412RW012

13. Align shift arm with the groove of sleeve and install the

actuator.

14. Tighten bolts to specified torque.

Torque: 9N·m(78 lb in)

15. Install front axle drive shaft and mounting bracket.

Tighten fitting bolts to specified  torque.

Torque: 116N·m (85 lb ft)

16. Pour specified amount of differential gear oil to filler

plug.

Front Differential

Oil Capacity: 1.4lit (1.48US qt)

Actuator Housing

Oil Capacity: 0.12lit(0.13US qt)

17. Install filler plug through gasket and tighten to

specified torque.

Torque: 78N·m (58lb ft)

4C–26

DRIVE SHAFT SYSTEM

Main Data and Specifications

General Specifications

Front drive axle oil capacity

1.25 liter (1.32 US qt)(Differential)

0.12 liter (0.13 US qt)(Actuator Housing:Shift on the fly)

Type of lubricant

GL–5 (75W–90) Refer to 

chart in General Information

Axle shaft type

Constant velocity joint(Birfield joint type and double offset joint)

Torque Specifications

412RY00040

4C–27

DRIVE SHAFT SYSTEM

E04RW001