Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1029

 

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Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1029

 

 

EXTERIOR/INTERIOR TRIM

8J–1

TROOPER

BODY AND ACCESSORIES

EXTERIOR / INTERIOR TRIM

CONTENTS

Service Precaution

8J–2

. . . . . . . . . . . . . . . . . . . . . . 

Dash Side Trim Panel

8J–3

. . . . . . . . . . . . . . . . . . . . 

Removal

8J–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Assist Grip

8J–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parts Location

8J–3

. . . . . . . . . . . . . . . . . . . . . . . . 

Removal and Installation

8J–3

. . . . . . . . . . . . . . . 

Consoles

8J–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Consoles and Associated Parts

8J–4

. . . . . . . . . 

Removal

8J–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Front Door Trim Panel

8J–6

. . . . . . . . . . . . . . . . . . . 

Front Door Trim Panel and Associated
 Parts

8J–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8J–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rear Door Trim Panel

8J–10

. . . . . . . . . . . . . . . . . . . . 

Rear Door Trim Panel and Associated
 Parts

8J–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8J–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Door Wood Panel Assembly

8J–13

. . . . . . . . . . . . . . 

Door Wood Panel Assembly and
 Associated Parts

8J–13

. . . . . . . . . . . . . . . . . . . . . . 

Removal

8J–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Door Mirror

8J–14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Door Mirror and Associated Parts

8J–14

. . . . . . . . 

Removal

8J–14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Luggage Side and Quarter Upper Trim
 Cover

8J–15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Luggage Side, Quarter Upper Trim Cover
 and Associated Parts

8J–15

. . . . . . . . . . . . . . . . . . 

Removal

8J–15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Center Pillar and Roof Side Trim Cover

8J–18

. . . . 

Center Pillar, Roof Side Trim Cover and
 Associated Parts

8J–18

. . . . . . . . . . . . . . . . . . . . . . 

Removal

8J–18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Front Pillar Trim Cover

8J–20

. . . . . . . . . . . . . . . . . . . 

Front Pillar Trim Cover and Associated
 Parts

8J–20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8J–20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Center Pillar Assist Grip

8J–21

. . . . . . . . . . . . . . . . . . 

Parts Location

8J–21

. . . . . . . . . . . . . . . . . . . . . . . . 

Removal and Installation

8J–21

. . . . . . . . . . . . . . . 

Assist Grip

8J–21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parts Location

8J–21

. . . . . . . . . . . . . . . . . . . . . . . . 

Removal and Installation

8J–21

. . . . . . . . . . . . . . . 

Fuel Filler Lid Opener Cable

8J–22

. . . . . . . . . . . . . . 

Fuel Filler Lid Opener Cable and
 Associated Parts

8J–22

. . . . . . . . . . . . . . . . . . . . . . 

Removal

8J–22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fuel Filler Door

8J–23

. . . . . . . . . . . . . . . . . . . . . . . . . 

Parts Location

8J–23

. . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8J–23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rocker Protector (Without Wheel Opening
 Extension)

8J–24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rocker Protector (Without Wheel Opening
 Extension) and Associated Parts

8J–24

. . . . . . . . 

Removal

8J–24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Wheel Opening Extension and Rocker Protector
Assembly

8J–25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Wheel Opening Extension, Rocker Protector
 Assembly and Associated Parts

8J–25

. . . . . . . . . 

Removal

8J–25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Mud Flaps (With Wheel Opening Extension)

8J–27

Mud Flaps (With Wheel Opening Extension)
 and Associated Parts

8J–27

. . . . . . . . . . . . . . . . . . 

Removal

8J–27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Ventilation Assembly

8J–28

. . . . . . . . . . . . . . . . . . . . . 

Ventilation Assembly and Associated Parts

8J–28

Removal

8J–28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Tailgate Trim Panel (LH)

8J–29

. . . . . . . . . . . . . . . . . 

Tailgate Trim Panel (LH) and Associated
 Parts

8J–29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8J–29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Tailgate Trim Panel (RH)

8J–30

. . . . . . . . . . . . . . . . . 

Parts Location

8J–30

. . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8J–30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

SECTION

8J–2

EXTERIOR/INTERIOR TRIM

Installation

8J–30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Luggage Floor Box

8J–31

. . . . . . . . . . . . . . . . . . . . . . 

Luggage Floor Box and Associated Parts

8J–31

Remove

8J–31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rope Hook Set

8J–31

. . . . . . . . . . . . . . . . . . . . . . . . . 

Rope Hook Set and Associated Parts

8J–31

. . . . 

Removal

8J–31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Power Door Mirror System

8J–32

. . . . . . . . . . . . . . . 

General Description

8J–32

. . . . . . . . . . . . . . . . . . . . . 

Door Mirror Switch Assembly (Control
 Switch, Folding Switch and Defogger
 Switch) Removal

8J–32

. . . . . . . . . . . . . . . . . . . . . . 

Installation

8J–32

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Power Door Mirror

8J–33

. . . . . . . . . . . . . . . . . . . . . . . 

General Description

8J–33

. . . . . . . . . . . . . . . . . . . . 

Removal and Installation

8J–33

. . . . . . . . . . . . . . . 

Power Window System

8J–34

. . . . . . . . . . . . . . . . . . 

General Description

8J–34

. . . . . . . . . . . . . . . . . . . . . 

Power Window Switch Removal and
 Installation

8J–34

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Power Window Motor Removal and
 Installation

8J–35

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

8J–36

. . . . . . . . . . . . . 

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

EXTERIOR/INTERIOR TRIM

8J–3

Dash Side Trim Panel

Removal

1. Disconnect the battery ground cable.
2. Remove the front door sill plate(2).
3. Remove the dash side trim panel(3).

D

Turn up the door inner seal(1) of the body panel to
remove the clips of the trim panel.

D

Take care not to damage the harness and the
controller on the back of the trim panel.

643RS007

Installation

To install, follow the removal steps in the reverse order,
noting the following point.

1. Lap the door inner seal over the trim panel to install

them securely to the body panel.

Assist Grip

Parts Location

745R200008

Removal and Installation

D

Refer to the Consoles removal and installation steps
in this section.

8J–4

EXTERIOR/INTERIOR TRIM

Consoles

Consoles and Associated Parts

745RX001

Legend

(1) Shift Knob (M/T) / Transfer Knob (A/T)
(2) Front Console Assembly
(3) Front Seat Assembly (RH)

(4) Center Console Assembly
(5) Fuel Filler Lid Opener
(6) Assist Grip

Removal

1. Disconnect the battery ground cable.
2. Remove the shift knob (M/T) / transfer knob (4X4

Only).

3. Remove the front console assembly.

D

Remove four fixing screws and disconnect the
switch connectors.

4. Remove the front seat assembly(RH).

D

Refer to Front Seat Assembly in Seats section.

5. Remove the assist grip.

D

Remove three bolts.

6. Remove the fuel filler lid opener.

D

Remove the fuel filter lid opener(1) and disconnect
the cable(2).

686RS001

 

 

 

 

 

 

 

Content   ..  1027  1028  1029  1030   ..