Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 38

HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 1A–123

Sun Sensor

865R200002

Legend

(1) Sun Sensor
(2) Center Cluster Upper

Removal

1. Disconnect the battery ground cable.
2. Remove the center cluster upper.
3. Disconnect the sun sensor connector.
4. Remove the sun sensor.

Installation

To install, follow the removal step in the reverse order.

Duct Sensor

874R200010

Legend

(1) Sensor Part
(2) Evaporator Core
(3) Duct Sensor Assembly
(4) Evaporator Assembly

Removal

1. Disconnect the battery ground cable.
2. Remove the evaporator assembly.

D

Refer to 

evaporator assembly in this section.

3. Remove the duct sensor assembly.

Installation

To install, follow the removal step in the reverse order.

1A–124 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)

Mode Actuator

840R200005

Legend

(1) Driver Knee Bolster Assembly
(2) Instrument Panel Driver Lower Cover

Assembly

(3) Actuator Rod
(4) Mode Actuator

Removal

1. Disconnect the battery ground cable.
2. Remove the instrument panel driver lower cover

assembly.

3. Remove the driver knee bolster assembly.

D

Refer to the 

Instrument Panel Assembly in Body

Structure section.

4. Remove the actuator rod.
5. Remove the mode actuator.

Installation

To install, follow the remove step in the reverse order.

Mix Actuator

840R200006

Legend

(1) Center Cluster Upper
(2) Center Cluster
(3) Knee Pad (RH)
(4) Actuator Rod
(5) Mix Actuator
(6) Knee Pad (LH)
(7) Audio & Switch Assembly

Removal

1. Disconnect the battery ground cable.
2. Remove the knee pad (R/RH).
3. Remove the center cluster upper.
4. Remove the center cluster.

D

Refer to the 

Instrument Panel Assembly in Body

Structure section.

5. Disconnect the six connectors.
6. Remove the Audio & Switch Assembly.
7. Remove the actuator rod.
8. Remove the mix actuator.

Installation

To install, follow the remove step in the reverse order.

HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 1A–125

Intake Actuator

873R200003

Legend

(1) Evaporator Assembly
(2) Intake Actuator
(3) Intake Actuator Connector

Removal

1. Disconnect the battery ground cable.
2. Discharge and recover refrigerant.

D

Refer to 

Refrigerant Recovery in this section.

3. Remove the evaporator assembly.

D

Refer to 

Evaporator Assembly section.

4. Disconnect the intake actuator connector.
5. Remove the intake actuator.

Installation

To install, follow the remove step in the reverse order.

POWER–ASSISTED STEERING SYSTEM

2A–1

AXIOM

STEERING

POWER-ASSISTED STEERING SYSTEM

CONTENTS

Service Precaution

2A–2

. . . . . . . . . . . . . . . . . . . . . . 

Diagnosis

2A–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

General Description

2A–8

. . . . . . . . . . . . . . . . . . . . . 

Power Steering System Test

2A–10

. . . . . . . . . . . . . . 

Maintenance

2A–11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fluid Level

2A–11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Bleeding The Power Steering System

2A–11

. . . . . . 

Bleeding Procedure

2A–11

. . . . . . . . . . . . . . . . . . . . . 

Flushing The Power Steering System

2A–11

. . . . . . 

Steering Wheel Free Play Inspection

2A–12

. . . . . . 

Front End Alignment Inspection and
 Adjustment

2A–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

2A–16

. . . . . . . . . . . . . 

Special Tools

2A–17

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Power Steering Unit

2A–18

. . . . . . . . . . . . . . . . . . . . . 

Power Steering Unit and Associated Parts

2A–18

Removal

2A–18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation (4

×

2 Model)

2A–19

. . . . . . . . . . . . . . . . 

Installation (4

×

4 Model)

2A–19

. . . . . . . . . . . . . . . . 

Power Steering Unit Disassembled View

2A–20

. . 

Disassembly

2A–21

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

2A–21

. . . . . . . . . . . . . . . . . . 

Reassembly

2A–21

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

2A–22

. . . . . . . . . . . 

Special Tools

2A–22

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Power Steering Pump

2A–23

. . . . . . . . . . . . . . . . . . . . 

Power Steering Pump and Associated Parts

2A–23

Removal

2A–23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

2A–23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Power Steering Pump Disassembled View

2A–24

Disassembly

2A–24

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

2A–25

. . . . . . . . . . . . . . . . . . 

Reassembly

2A–25

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

2A–27

. . . . . . . . . . . 

Transfer Gear Assembly

2A–28

. . . . . . . . . . . . . . . . . 

Transfer Gear Assembly and Associated
 Parts

2A–28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

2A–28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

2A–28

. . . . . . . . . . . . . . . . . . 

Installation

2A–28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Supplemental Restraint System Steering
 Wheel & Column

2A–29

. . . . . . . . . . . . . . . . . . . . . . . 

Service Precaution

2A–29

. . . . . . . . . . . . . . . . . . . . 

SRS Connectors

2A–29

. . . . . . . . . . . . . . . . . . . . . . 

Inflator Module

2A–31

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inflator Module and Associated Parts

2A–31

. . . . . 

Removal

2A–31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

2A–32

. . . . . . . . . . . . . . . . . . 

Installation

2A–32

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Steering Wheel

2A–33

. . . . . . . . . . . . . . . . . . . . . . . . . 

Steering Wheel and Associated Parts

2A–33

. . . . 

Removal

2A–33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

2A–35

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Combination Switch

2A–36

. . . . . . . . . . . . . . . . . . . . . 

Combination Switch and Associated Parts

2A–36

Removal

2A–36

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

2A–38

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Lock Cylinder

2A–40

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Lock Cylinder and Associated Parts

2A–40

. . . . . . 

Removal

2A–40

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

2A–42

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

System Inspection

2A–43

. . . . . . . . . . . . . . . . . . . . . 

Steering Column

2A–44

. . . . . . . . . . . . . . . . . . . . . . . . 

Steering Column and Associated Parts

2A–44

. . . 

Removal

2A–44

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection

2A–46

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

2A–48

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

System Inspection

2A–49

. . . . . . . . . . . . . . . . . . . . . 

Supplemental Restraint System Steering
 Wheel & Column and Associated Parts

2A–50

. . . . 

Main Data and Specifications

2A–50

. . . . . . . . . . . 

Special Tools

2A–50

. . . . . . . . . . . . . . . . . . . . . . . . . . 

SECTION