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6A – 40 ENGINE MECHANICAL INSTALLATION 1. Install turbocharger assembly to exhaust manifold, tighten to the specified torque. Torque : 27 N·m (2.8 kg·m/20 lb ft) 2. Install exhaust adaptor. Torque : 27 N·m (2.8 kg·m/20 lb ft) 3. Install heat protector. Torque : 20 N·m (2.0 kg·m/14 lb ft) 5. Install turbocharger oil drain pipe. Torque : 9 N·m (0.9 kg·m/78 lb in) 6. Install oil supply pipe to turbocharger. 1) Fill with 100 cc engine oil at the turbocharger oil supply hole before installing the oil pipe. 2) Turn the turbocharger by hand to lubricate turbocharger shaft. 3) Install oil supply pipe with new gasket to the turbocharger and tighten oil supply pipe bolts to Torque : 22 N·m (2.2 kg·m/16 lb ft) for M10 54 N·m (5.5 kg·m/40 lb ft) for M14 7. Install water inlet pipe with new gasket, tighten to the specified torque. Torque : 20 N·m (2.0 kg·m/14 lb ft) 8. Install intercooler assembly. Refer to “Intercooler” in this manual. 9. Install air cleaner cover with air duct, connect both side hoses. 10. Fill with engine coolant. For Europe 025R200007 For Europe 025R200007 For Europe 025R200006 |