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MANUAL TRANSMISSION 7B-77 8. Remove from the main shaft the following parts us- ing a bearing remover with a press; the collar, 3rd 9. Disassemble the 2nd-3rd clutch hub assembly & sleeve. Inspect each part. If any wear, damage or other abnor- items. If any abnormality is found, replace the item. • Smoothness of rotation • Noise age, rust, etc. 11. Inspect the inside diameter of the gear. • Measure the inside diameter of each gear us- ing an inside dial gauge. • If the measured value exceeds the limit, re- place the gear. 12. Inspect the deflection of the main shaft. • Measure the deflection of the main shaft using a dial gauge. • If the measured value exceeds the limit, re- place the main shaft. Legend 1. Clutch hub N7A1199E N7A1200E Gear Inside Diameter, mm (in) Standard Limit 6th gear 50.009 — 50.025 (1.968 — 1.969) 50.065 (1.971) 4th gear 44.009 — 44.025 (1.732 — 1.733) 44.065 (1.734) 3rd gear 63.010 — 63.029 (2.480 — 2.481) 63.069 (2.483) 2nd gear 63.010 — 63.029 (2.480 — 2.481) 63.069 (2.483) 1st gear 63.010 — 63.029 (2.480 — 2.481) 63.069 (2.483) Reverse Gear 63.010 — 63.029 (2.480 — 2.481) 63.069 (2.483) N7A1201E |