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36-3
SHIFT-ON-FLY SYSTEM: M/T
See Dash
Fuse Box,
page 11-2.
5
BLU/WHT
26
13
See Ground
Distribution,
page 14-8.
BLK
BLK
TRANSFER
ACTUATOR
BLU/WHT
BLU/WHT
5
BLU/ORN
2
E-60
Connector
33
3
BLU/ORN
BLU/ORN
3
YEL/GRN
3
31
2
7
7
15
8
6
14
BRN/YEL
BRN/GRN
YEL/GRN
BRN/YEL
BRN/GRN
YEL/GRN
BRN/TEL
BRN/GRN
H-4
Connector
H-47
Connector
B-19
Connector
TRANSFER
CONTROL
UNIT
E-30
2-4WD
SWITCH
49
50
M
4WD
-SW
8
E-60
Connector
9
PNK/BLK
48
11
PNK/BLK
PNK/BLK
NEUTRAL
SWITCH
H-15
Connector
BLK
BLK
7
BRN/RED
4
47
6
BRN/RED
BRN/RED
10
BRN/BLU
5
46
17
BRN/BLU
BRN/BLU
B-19
Connector
B-42
Connector
Limit
SW1
Limit
SW2
Limit
SW3
Limit
SW4
T/F
-M1
LS1
-SW
LS2
-SW
T/M
1-SW
T/F
-M2
LS3
-SW
LS4
-SW
H-15
Connector
H-47
Connector
H-47
Connector
6
5
RED/BLK
BLU
B-19
Connector
CB-14
BACK-UP/
TURN LIGHTS
15A
DASH
FUSE
BOX
HOT IN ON OR START
WHT/GRN
NEUTRAL
SWITCH
E-67
H-4
Connector
27
BLU
E-64
WHT/GRN
Shift Motor
BLU/WHT
PNK/BLK
BLK
BLK
E-66
Connector
2
E-56
Connector
2
E-56
Connector
1
E-66
Connector
1
Circuit Schematic
36-4
SHIFT-ON-THE-FLY SYSTEM
(Refer to Section 201 for photographs.)
Component
Photo No.
Dash Fuse Box
Left side of I/P, behind panel
58
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle Motor Actuator
Left side of front axle
122
. . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Neutral Switch
On transfer case
. . . . . . . . . . . . . . . .
Transfer Actuator (A/T)
Rear of Automatic Transmission
155
. . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Actuator (M/T)
Beneath center of vehicle, on transfer case
120
. . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Control Unit
Below center console
81
. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector
C-47 (4-GRY)
Lower left side of engine
70
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E-60 (6-GRY)
Underneath center of vehicle, rear of transfer case
120
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
E-56
On transfer case
. . . . . . . . . . . . . . . . . . . . . . . . .
E-66
On transfer case
. . . . . . . . . . . . . . . . . . . . . . . . .
H-4 (52-GRY)
Left side of engine compartment
27
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H-15 (20-BLU)
Behind left kick panel
63
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H-18 (22-WHT) LWB
Behind right kick panel
80
. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H-18 (12-WHT) SWB
Behind right kick panel
80
. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H-31 (22-WHT)
Behind left kick panel
63
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H-32 (16-WHT)
Behind left kick panel
62
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H-47 (10-BRN)
Behind left kick panel
62
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H-48 (16-BLK)
Left front of engine compartment
151
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
M-25 (2-GRY)
Right side of transmission
152
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
M-26 (2-BRN)
Right side of transmission
152
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I-1 (30-GRN)
Behind left side of I/P, on top of meter assembly
86
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
Ground
B-7
Below center console
81
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-16
Left rear corner of engine compartment, on inner fender panel
43
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .
E-30
Right side of intake manifold
21
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Operation
The shift on the fly system switches between 2 wheel drive (2WD) and 4 wheel drive (4WD) electrically by the driver
pressing the 4WD switch (rotary type) on instrument panel.
1. Shifting the transfer front output gear (Connecting to, and disconnecting from, front propeller shaft by motor actuator).
2. Retrial of shifting the transfer front output gear.
3. Connecting front wheels to, and disconnecting them from, the front axles by axle motor actuator.
4. Indicator on instrument panel.
5. 4WD out signal to other Electronic Hydraulic Control Units.
Component Location Index
INTELLIGENT SUSPENSION SYSTEM
Brake Switch
Dash Fuse Box
Data Link Connector (DLC)
Engine Control Module (ECM)
Fuse/Relay Box
G-3 G Sensor
Intelligent Suspension Control Unit
Intelligent Suspension Mode Switch
Left Front Actuator Assembly
Left Rear Actuator Assembly
Meter Assembly
Option Box
Right Front Actuator Assembly
Right Rear Actuator Assembly
Vehicle Speed Sensor (VSS)
Component Index
38
INTELLIGENT SUSPENSION SYSTEM
See Ground
Distribution,
page 14-4.
GRN
EB-16
MAIN
100A
FUSE/
RELAY
BOX
HOT AT ALL TIMES
See Ground
Distribution,
page 14-6.
12
H-16
Connector
HOT IN on or start
HOT at all times
30A
OPTION
BOX
See Power
Distribution,
page 10-2.
CB-6
STOP
LIGHT
15A
CB-14
BACK UP/
TURN LIGHT
15A
BLU/BLK
J/C B
WHT/GRN
PNK
BRAKE
SWITCH
Closed with
brake pedal
depressed
1
I-18
Connector
4
I-18
Connector
RED
ABS
Page 44-1
Brake Lights
Page 110-7
(Rodeo)
Page 110-8
(Rodeo Sport)
RED
RED
5
C-52
Connector
15
C-50
Connector
24
11
PNK
PNK
Ignition
Brake input
15
H-17
Connector
Battery
13
C-50
Connector
BLK
Ground
26
BLK
1
BLK
14
BLK
C-52
Connector
DLC
input/output
4
LT GRN
BLK
BLK
WHT/GRN
WHT/GRN
See Dash
Fuse Box,
page 11-2.
WHT/GRN
See Ground
Distribution,
page 14-4.
BLK
C-16
C-36
3
16
C-34
Connector
A
From A on
page
38-1.
DATA LINK CONNECTOR (DLC)
C-34
Connector
5
BLK
4
BLK
18
H-4
Connector
E-30
C-36/P-6
BLK
See Ground
Distribution,
page 14-8.
BLK
GRN/YEL
See Dash
Fuse Box,
page 11-2.
RED
Cruise Control
Page 34-2
Anti-lock Brake
System (ABS)
Page 44-1
Automatic
Transmission
Controls (3.2L)
Page 39-7
Circuit Schematic
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