Isuzu KB P190. Manual - part 820

 

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Isuzu KB P190. Manual - part 820

 

 

Engine Management – V6 – Diagnostics 

Page 6C1-2–2 

 

6.8

 

Electronic Ignition (EI) System Diagnosis ......................................................................................................... 47

 

7

 

Diagnostic Trouble Code Tables ........................................................................................................50

 

7.1

 

DTC List ................................................................................................................................................................ 50

 

7.2

 

DTC P0008, P0009 or P0016................................................................................................................................ 60

 

7.3

 

DTC P0030, P0031, P0032, P0036, P0037, P0038, P0050, P0051, P0052, P0056, P0057 or P0058 ................ 62

 

7.4

 

DTC P0040 or P0041 ............................................................................................................................................ 65

 

7.5

 

DTC P0053 or P0059 ............................................................................................................................................ 67

 

7.6

 

DTC P0101, P0102 or P0103................................................................................................................................ 68

 

7.7

 

DTC P0112 or P0113 ............................................................................................................................................ 72

 

7.8

 

DTC P0116, P0117, P0118, P0125 or P1258 ....................................................................................................... 75

 

7.9

 

DTC P0121, P0122, P0123, P0221, P0222,or P0223........................................................................................... 78

 

7.10

 

DTC P0130, P0131, P0132, P0135, P0137, P0138, P0140, P0141, P0150 P0151, P0152, P0155, P0157, P0158, 
P0160, P0161, P2243, P2247, P2270, P2271, P2272, P2273, P2297 or P2298 ................................................. 81

 

7.11

 

DTC P0133 or P0153 ............................................................................................................................................ 87

 

7.12

 

DTC P0139 or P0159 ............................................................................................................................................ 91

 

7.13

 

DTC P0196, P0197 or P0198................................................................................................................................ 95

 

7.14

 

DTC P0201, P0202, P0203, P0204, P0205, P0206, P0261, P0262, P0264, P0265, P0267, P0268, P0270, P0271, 

P0273, P0274, P0276 or P0277............................................................................................................................ 97

 

7.15

 

DTC P0219 .......................................................................................................................................................... 100

 

7.16

 

DTC P0300 .......................................................................................................................................................... 101

 

7.17

 

DTC P0301, P0302, P0303, P0304, P0305 or P0306......................................................................................... 104

 

7.18

 

DTC P0324 .......................................................................................................................................................... 107

 

7.19

 

DTC P0327, P0328, P0332 or P0333 ................................................................................................................. 110

 

7.20

 

DTC P0335, P0336, P0337 or P0338 ................................................................................................................. 112

 

7.21

 

DTC P0341, P0342 or P0343.............................................................................................................................. 115

 

7.22

 

DTC P0351, P0352, P0353, P0354, P0355, P0356, P2300, P2301, P2303, P2304, P2306, P2307, P2309, P2310, 

P2312, P2313, P2315 or P2316.......................................................................................................................... 118

 

7.23

 

DTC P0420 or P0430 .......................................................................................................................................... 121

 

7.24

 

DTC P0443, P0458 or P0459.............................................................................................................................. 123

 

7.25

 

DTC P0460, P0461, P0462 or P0463 ................................................................................................................. 125

 

7.26

 

DTC P0480, P0691 or P0692.............................................................................................................................. 128

 

7.27

 

DTC P0500 .......................................................................................................................................................... 130

 

7.28

 

DTC P0504 or P0571 .......................................................................................................................................... 133

 

7.29

 

DTC P0506, P0507, P0638, P1551, P2100, P2101, P2119 or P2176................................................................ 135

 

7.30

 

DTC P0513, P0633, P1629, P1632, P1677, P1678 or P1679 ............................................................................ 139

 

7.31

 

DTC P0521, P0522 or P0523.............................................................................................................................. 142

 

7.32

 

DTC P0532 or P0533 .......................................................................................................................................... 144

 

7.33

 

DTC P0560, P0562 or P0563.............................................................................................................................. 147

 

7.34

 

DTC P0601, P0602, P0604 or P0606 ................................................................................................................. 149

 

7.35

 

DTC P0615, P0616 or P0617.............................................................................................................................. 151

 

7.36

 

DTC P0625 or P0626 .......................................................................................................................................... 153

 

7.37

 

DTC P0627, P0628 or P0629.............................................................................................................................. 154

 

7.38

 

DTC P0645, P0646 or P0647.............................................................................................................................. 156

 

7.39

 

DTC P0685, P0686 or P0687.............................................................................................................................. 158

 

7.40

 

DTC P0700 .......................................................................................................................................................... 160

 

7.41

 

DTC P0704 .......................................................................................................................................................... 161

 

7.42

 

DTC P0850 .......................................................................................................................................................... 163

 

7.43

 

DTC P1648 .......................................................................................................................................................... 165

 

7.44

 

DTC P1668, P2500 or P2501.............................................................................................................................. 166

 

7.45

 

DTC P1845 .......................................................................................................................................................... 168

 

7.46

 

DTC P2096 or P2098 .......................................................................................................................................... 170

 

7.47

 

DTC P2097 or P2099 .......................................................................................................................................... 174

 

7.48

 

DTC P2105 .......................................................................................................................................................... 178

 

7.49

 

DTC P2107 .......................................................................................................................................................... 180

 

7.50

 

DTC P2122, P2123, P2127, P2128 or P2138 ..................................................................................................... 181

 

7.51

 

DTC P2177 or P2179 .......................................................................................................................................... 184

 

Engine Management – V6 – Diagnostics 

Page 6C1-2–3 

 

7.52

 

DTC P2178 or P2180 .......................................................................................................................................... 188

 

7.53

 

DTC P2187 or P2189 .......................................................................................................................................... 191

 

7.54

 

DTC P2188 or P2190 .......................................................................................................................................... 194

 

7.55

 

DTC P2195 or P2197 .......................................................................................................................................... 197

 

7.56

 

P2196 or P2198 .................................................................................................................................................. 201

 

7.57

 

DTC P2227, P2228 or P2229.............................................................................................................................. 205

 

7.58

 

DTC P2231, P2232, P2234, P2235, P2251 or P2254......................................................................................... 208

 

7.59

 

DTC P2237, P2238, P2239, P2240, P2241 or P2242......................................................................................... 211

 

7.60

 

DTC P2626, P2627, P2628, P2629, P2630 or P2631......................................................................................... 215

 

7.61

 

DTC U0001 .......................................................................................................................................................... 218

 

7.62

 

DTC U0101 .......................................................................................................................................................... 220

 

7.63

 

DTC U0155 or U0423.......................................................................................................................................... 221

 

8

 

HFV6 Engine – Tech 2 Functions......................................................................................................223

 

8.1

 

Introduction ........................................................................................................................................................ 223

 

8.2

 

Tech 2 Functions ............................................................................................................................................... 223

 

8.3

 

HFV6 Engine Data Lists..................................................................................................................................... 226

 

8.4

 

Tech 2 Data Definitions ..................................................................................................................................... 238

 

8.5

 

OBD Data ............................................................................................................................................................ 242

 

8.6

 

Actuator Tests.................................................................................................................................................... 243

 

8.7

 

Programming ..................................................................................................................................................... 245

 

Engine Management – V6 – Diagnostics 

Page 6C1-2–4 

 

1 General 

Information 

1.1 

Diagnostic System Check 

The engine management diagnostic procedure is organised in a logical structure that begins with the Diagnostic System 
Check. The Diagnostic System Check directs the diagnostic procedure to the logical steps necessary to diagnose an 
engine driveability fault condition. 

1.2 

Diagnostic Trouble Code Tables 

The Diagnostic System Check directs the diagnostic procedure to the appropriate diagnostic trouble code (DTC) tables 
if there is a DTC currently stored in the engine control module (ECM). 

The diagnostic tables locate a faulty circuit or component through a logic based on the process of elimination. These 
diagnostic tables are developed with the following assumptions: 

• 

the vehicle functioned correctly at the time of assembly, 

• 

there are no multiple faults, and 

• 

the problem currently exists. 

Understanding and the correct use of the diagnostic tables are essential to reduce diagnostic time and to prevent 
misdiagnosis. 

Multiple DTC Fault Conditions 

Some fault conditions trigger multiple component DTCs even if the fault condition exists only on a single component. If 
there are multiple DTCs stored in the ECM, the service technician must view and record all DTCs logged. 

The relationship between the logged DTCs can then be analysed to determine the source of the fault condition. Always 
begin the diagnostic process with the DTC table of the fault condition that may trigger other DTCs to set. 

The following fault conditions may trigger multiple DTCs: 

• 

a fault in the serial data communication circuit, 

• 

a system voltage that is too low may cause incorrect engine management system operation or engine 
management component malfunction, 

• 

a system voltage that is too high may damage the ECM and/or other engine management components, 

• 

fault condition in the ECM read only memory (ROM) or random access memory (RAM), 

• 

fault condition in the ECM internal circuitry or programming, 

• 

improperly connected sensor or component wiring connector, or 

• 

an electrical fault condition in the following shared ECM electrical circuits trigger DTCs on components or sensors 
that share in the faulty shared circuit. Test the electrical circuit of the appropriate sensors or components to isolate 
the fault condition. Refer to 3  Wiring Diagrams and Connector Charts in this Section. 

• 

5 V Reference Circuit, 

• 

Low Reference Circuit, or 

• 

Ignition Control Voltage Circuit. 

If there are no obvious faults to begin a multiple DTC fault condition diagnostic procedure, diagnose the DTCs in the 
following order unless directed otherwise: 

Always start with the lowest numbered component level DTCs such as: 

• 

sensor DTCs, 

• 

solenoid DTCs, or 

• 

relay DTCs. 

Then follow with system level DTCs such as: 

• 

misfire DTCs, 

Engine Management – V6 – Diagnostics 

Page 6C1-2–5 

 

• 

fuel trim DTCs, or 

• 

catalyst DTCs. 

1.3 Symptoms 

Diagnostics 

The Diagnostic System Check directs the service technician to the symptoms diagnostics if the following conditions 
exist: 

• 

a vehicle driveability fault condition exists, 

• 

there is no current diagnostic trouble code presently stored in the ECM, and 

• 

all Tech 2 engine data parameters are within normal operating range. 

1.4 

Diagnostic Trouble Codes 

The ECM constantly performs self-diagnostic tests on the engine management system. When the ECM detects a fault 
condition in the engine operating parameters, the ECM sets a diagnostic trouble code (DTC) to represent that fault 
condition. The following are the types of DTCs programmed in the ECM. In addition, DTCs are classified as either a 
current or history DTC. 

• 

Type A – emission related DTCs, 

• 

Type B – emission related DTCs, and 

• 

Type C – non-emission related DTCs. 

N O T E  

Depending on the type of DTC set, the ECM may 
command the malfunction indicator lamp (MIL) to 
illuminate and warn the driver there is a fault in 
the engine management system. 

Type A – Emission Related DTCs 

The ECM takes the following action when a Type A DTC runs and fails: 

• 

sets a current Type A DTC that represents the fault condition, 

• 

illuminates the instrument cluster malfunction indicator lamp (MIL), and 

• 

records the operating condition at the time the diagnostic fails and stores this information in the freeze frame 
failure record. 

Type B – Emission Related DTCs 

The ECM takes the following action when a Type B DTC runs and fails: 

• 

On the first time a Type B DTC fails, the ECM takes the following actions: 

− 

sets a current Type B DTC that represents the fault condition, and 

− 

records the operating conditions at the time the fault sets and stores this information in the failure records. 

• 

On the second consecutive ignition cycle that a Type B DTC fails, the ECM takes the following actions: 

− 

activates the instrument cluster malfunction indicator lamp (MIL), and 

− 

records the operating condition at the time the diagnostic fails and stores this information in the freeze frame 
failure record. 

Conditions for Clearing Type A or Type B DTCs 

• 

The current DTC clears when there is no fault condition in the current ECM self-diagnostics. 

• 

If there are no DTCs logged after three or four consecutive ignition cycles, the ECM deactivates the instrument 
cluster malfunction indicator lamp (MIL). 

• 

Type A or Type B History DTC clears when there is no fault condition after 40 consecutive warm-up cycles. 

 

 

 

 

 

 

 

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