Isuzu KB P190. Manual - part 529

 

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Isuzu KB P190. Manual - part 529

 

 

6B-12  ENGINE COOLING 

 

 

Inspection 

Radiator Cap 

Measure the valve opening pressure of the pressurizing valve 
with a radiator filler cap tester. 
Replace the cap if the valve opening pressure is outside the 
standard range. 
  Valve opening pressure kPa (psi) 88.3 – 103.0  

  (13.5 – 15.7) 
Cap tester: 5-8840-0277-0 
Adapter: 5-8840-2603-0 
Check the condition of the vacuum valve in the center of the 
valve seat side of the cap. If considerable rust or dirt is found, 
or if the valve seat cannot be moved by hand, clean or replace 
the cap. 
  Valve opening vacuum kPa (psi) 1.9 - 4.9 

  (0.28 - 0.71) 

 

 

 

 

Radiator Core 

1.  A bent fin may result in reduced ventilation and overheating 

may occur. All bent fins must be straightened. Pay close

attention to the base of the fin when it is being straightened.

2.  Remove all dust, bugs and other foreign material. 

Flushing the Radiator 

Thoroughly wash the inside of the radiator and the engine 
coolant passages with cold water and mild detergent. Remove 
all sign of scale and rust. 

Cooling System Leakage Check 

Use a radiator cap tester to force air into the radiator through 
the filler neck at the specified pressure of 196 kPa (28.5 psi) 
with a cap tester: 
•  Leakage from the radiator 
•  Leakage from the coolant pump 
•  Leakage from the water hoses 
•  Check the rubber hoses for swelling. 
Cap tester: 5-8840-0277-0 
Adapter: 5-8840-2603-0 
 

ENGINE COOLING  6B-13 

 

Installation 

1. Install radiator assembly, taking care not to damage the

radiator core. 

2.  Install the radiator assembly. 

3.  Connect reserve tank hose. 

4.  Connect radiator inlet hose and outlet hose. 

5.  Pour engine coolant up to filler neck of radiator, and up to

MAX mark of reserve tank. 

  Important operation (in case of 100% engine coolant

change) procedure for filling with engine coolant. 

•  Remove radiator cap. 
•  Fill with engine coolant to the radiator filler neck. 
•  Fill with EC to the "MAX" line on the reservoir tank. 
•  Start the engine with the radiator cap removed and bring to

operating temperature by running engine at 2,500 - 3,000 

rpm for 30 minutes. 

•  By engine coolant temperature gauge reading make sure 

that the thermostat is open. 

•  If air bubbles come up to the radiator filler neck, replenish 

with engine coolant. Repeat until the EC level does not drop 

any further. Install the radiator cap and stop the engine. 

•  Replenish engine coolant to the "MAX" line on the reservoir 

tank and leave as it is until the engine gets cool. 

•  After the engine gets cool, start the engine and make sure

there is no water running noise heard from the heater core

while the engine runs at 3000 rpm. 

• Should water running noise be heard, repeat the same

procedure from the beginning. 

 

 

Main Data and Specifications 

General Specifications 

Cooling system 

Engine Coolant forced circulation 

Radiator 

Tube type corrugated (2 tube in row) 

Heat radiation capacity 

66.3 kcal/h 

Heat radiation area 

7.08 m

2

 

Radiator front area 

028 m

2

 

Radiator dry (weight) 

3.1 kg 

Radiator cap valve opening pressure 

93.3 – 122.7 kpa 

Engine coolant capacity 

3.4L 

Engine coolant pump 

Centrifugal type 

Thermostat Bypass 

type 

Engine coolant total capacity 

8lit 

 

6B-14  ENGINE COOLING 

SPECIAL SERVICE TOOL 

ITEM NO. 

ILLUSTRATION 

PART NO. 

PART NAME 

 

 

 

 

5-8840-0277-0 

 

 

 

Tester; radiator cap 

 

 

 

 

5-8840-2603-0 

 

 

Adapter; radiator cap 

 

ENGINE FUEL (C24SE)  6C-1 

SECTION 6C 

ENGINE FUEL (C24SE) 

TABLE OF CONTENTS 

 

General Description .............................................  6C-2

Service Precaution ...............................................  6C-3

Fuel Metering .........................................................  6C-4

Fuel Filter ................................................................  6C-5

Removal ...............................................................  6C-5

Inspection............................................................  6C-6

Installation...........................................................  6C-6

Inspection............................................................  6C-6

In-Tank Fuel Filter .............................................  6C-6

Fuel Pump Flow Test........................................  6C-7

Fuel Pump...............................................................  6C-8

Fuel Pump and Associated Parts ..................  6C-8

Removal ...............................................................  6C-8

Installation...........................................................  6C-9

Fuel Tube / Quick - Connector Fittings ........... 6C-10

Precautions......................................................... 6C-10

Cautions During Work...................................... 6C-10

 

 

Removal ..............................................................  6C-10

Reuse of Quick-Connector .............................  6C-11

Assembling Advice...........................................  6C-11

Fuel Pump Relay...................................................  6C-12

General Description .........................................  6C-12

Fuel Tank................................................................  6C-13

Fuel Tank and Associated Parts ...................  6C-13

Removal ..............................................................  6C-14

Installation ..........................................................  6C-14

Filler Neck ..............................................................  6C-15

Removal ..............................................................  6C-15

Installation ..........................................................  6C-15

Fuel Gauge Unit ....................................................  6C-15

Removal and Installation ................................  6C-15

Fuel Filler Cap .......................................................  6C-16

General Description .........................................  6C-16

Inspection ...........................................................  6C-16

Main Data and Specifications............................  6C-17

Special Tool........................................................  6C-18

 

 

 

 

 

 

 

 

 

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