Isuzu KB P190. Manual - part 470

 

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Isuzu KB P190. Manual - part 470

 

 

ENGINE CONTROL SYSTEM (4JK1/4JJ1)   6E-263

DTC P2122 or P2123 (Flash Code 121)

Circuit Description

The accelerator pedal position (APP) sensor is
mounted on the accelerator pedal control assembly.
The sensor is made up of three individual sensors
within one housing. The ECM uses the APP sensors to
determine the amount of acceleration or deceleration
that is desired. The APP sensor 1 has the following
circuits.

• 5 volts reference circuit

• Low reference circuit

• APP sensor 1 signal circuit

The APP sensor 1 provides a signal to the ECM on the
signal circuit, which is relative to the position changes
of the accelerator pedal angle. If the ECM detects an
excessively low or high signal voltage, DTC P2122 or
P2123 will set.

Condition for Running the DTC

• DTCs P0642 and P0643 are not set.

• The battery voltage is more than 9 volts.

• The ignition switch is ON.

Condition for Setting the DTC

• The ECM detects that the APP sensor 1 signal

voltage is less than 0.15 volts. (DTC P2122)

• The ECM detects that the APP sensor 1 signal

voltage is more than 4.85 volts. (DTC P2123)

Action Taken When the DTC Sets

• The ECM illuminates the SVS lamp when the

diagnostic runs and fails. Refer to DTC Type
Definitions for Action Taken When the DTC Sets -
Type C. (Euro 4 Specification)

• The ECM illuminates the MIL when the diagnostic

runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
(Except Euro 4 Specification)

• The ECM limits fuel injection quantity

• The ECM inhibits cruise control.

Condition for Clearing the DTC

• Refer to DTC Type Definitions for Condition for

Clearing the SVS Lamp/ DTC - Type C. (Euro 4
Specification)

• Refer to DTC Type Definitions for Condition for

Clearing the MIL/ DTC - Type A. (Except Euro 4
Specification)

Diagnostic Aids

• If an intermittent condition is suspected, refer to

Intermittent Conditions in this section.

• APP sensor 1 may have an intermittent open

somewhere in the pedal range.

Schematic Reference: Engine Controls Schematics

Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views

Circuit/ System Testing DTC P2122

Step

Action

Value(s)

Yes

No

1

Did you perform the Diagnostic System Check -
Engine Controls?

Go to Step 2

Go to Diagnostic 

System Check - 
Engine Controls

2

1.

Install a scan tool.

2.

Turn OFF the ignition for 30 seconds.

3.

Start the engine.

4.

Monitor the DTC Information with a scan tool.

Is DTC P0642 also set?

Go to DTC P0642

Go to Step 3

3

Fully depress and release the accelerator pedal
while observing the Accelerator Pedal Position
(APP) Sensor 1 parameter with a scan tool.

Does the scan tool indicate less than the specified
value during depressing or releasing the pedal?

0.2 volts

Go to Step 4

Go to Diagnostic 

Aids

6E-264   ENGINE CONTROL SYSTEM (4JK1/4JJ1)

4

1.

Turn OFF the ignition.

2.

Disconnect the APP sensor harness
connector.

3.

Connect a DMM between the 5 volts reference
circuit (pin 10 of C-40) and a known good
ground.

4.

Turn ON the ignition, with the engine OFF.

Is the DMM voltage more than the specified value?

4.7 volts

Go to Step 5

Go to Step 6

5

Connect a 3-amp fused jumper wire between the 5
volts reference circuit and the signal circuit (pins 5
and 10 of C-40).

Is the APP Sensor 1 parameter more than the
specified value?

4.7 volts

Go to Step 8

Go to Step 7

6

1.

Test the 5 volts reference circuit between the
ECM (pin 11 of C-58) and the APP sensor (pin
10 of C-40) for an open circuit or high
resistance.

2.

Repair the circuit(s) as necessary.

Did you find and correct the condition?

Go to Step 12

Go to Step 9

7

1.

Test the signal circuit between the ECM (pin
12 of C-58) and the APP sensor (pin 5 of C-
40) for the following conditions:

• An open circuit

• A short to ground

• A short to the low reference circuit

• High resistance

2.

Repair the circuit(s) as necessary.

Did you find and correct the condition?

Go to Step 12

Go to Step 9

8

1.

Inspect for an intermittent and for poor
connections at the harness connector of the
APP sensor (pins 5 and 10 of C-40).

2.

Repair the connection(s) as necessary.

Did you find and correct the condition?

Go to Step 12

Go to Step 10

9

1.

Turn OFF the ignition.

2.

Disconnect the ECM harness connector.

3.

Inspect for an intermittent and for poor
connections at the harness connector of the
ECM (pins 11 and 12 of C-58).

4.

Repair the connection(s) as necessary.

Did you find and correct the condition?

Go to Step 12

Go to Step 11

10

Replace the APP sensor. Refer to APP Sensor
Replacement.

Did you complete the replacement?

Go to Step 12

11

Important: Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.

Did you complete the replacement?

Go to Step 12

Step

Action

Value(s)

Yes

No

ENGINE CONTROL SYSTEM (4JK1/4JJ1)   6E-265

Circuit/ System Testing DTC P2123

12

1.

Reconnect all previously disconnected
harness connector(s).

2.

Clear the DTCs with a scan tool.

3.

Turn OFF the ignition for 30 seconds.

4.

Start the engine.

5.

Fully depress and release the accelerator
pedal while observing the APP Sensor 1
parameter with the scan tool.

Does the scan tool indicate less than the specified
value during depressing or releasing the pedal?

0.2 volts

Go to Step 3

Go to Step 13

13

Observe the DTC Information with a scan tool.

Are there any DTCs that you have not diagnosed?

Go to DTC List

System OK

Step

Action

Value(s)

Yes

No

Step

Action

Value(s)

Yes

No

1

Did you perform the Diagnostic System Check -
Engine Controls?

Go to Step 2

Go to Diagnostic 

System Check - 
Engine Controls

2

1.

Install a scan tool.

2.

Turn OFF the ignition for 30 seconds.

3.

Start the engine.

4.

Fully depress and release the accelerator
pedal while observing the Accelerator Pedal
Position (APP) Sensor 1 parameter with a
scan tool.

Does the scan tool indicate more than the specified
value during depressing or releasing the pedal?

4.8 volts

Go to Step 3

Go to Diagnostic 

Aids

3

Monitor the DTC Information with a scan tool.

Is DTC P0643 also set?

Go to Step 4

Go to Step 5

4

1.

Turn OFF the ignition.

2.

Disconnect the APP sensor harness
connector.

3.

Turn ON the ignition, with the engine OFF.

Is the APP Sensor 1 parameter less than the
specified value?

0.1 volts

Go to DTC P0643

Go to Step 7

5

1.

Turn OFF the ignition.

2.

Disconnect the APP sensor harness
connector.

3.

Turn ON the ignition, with the engine OFF.

Is the APP Sensor 1 parameter less than the
specified value?

0.1 volts

Go to Step 6

Go to Step 7

6

Connect a test lamp between the low reference
circuit (pin 4 of C-40) and battery voltage.

Does the test lamp illuminate?

Go to Step 9

Go to Step 8

6E-266   ENGINE CONTROL SYSTEM (4JK1/4JJ1)

7

Important: The APP sensor 1 may be damaged if
the sensor signal circuit is shorted to a voltage
source.

1.

Test the signal circuit between the ECM (pin
12 of C-58) and the APP sensor (pin 5 of C-
40) for the following conditions:

• A short to battery or ignition voltage

• A short to any 5 volts reference

2.

Repair the circuit(s) as necessary.

Did you find and correct the condition?

Go to Step 13

Go to Step 12

8

1.

Test the low reference circuit between the
ECM (pin 27 of C-58) and the APP sensor (pin
4 of C-40) for an open circuit or high
resistance.

2.

Repair the circuit(s) as necessary.

Did you find and correct the condition?

Go to Step 13

Go to Step 10

9

1.

Inspect for an intermittent and for a poor
connection at the harness connector of the
APP sensor (pin 4 of C-40).

2.

Repair the connection(s) as necessary.

Did you find and correct the condition?

Go to Step 13

Go to Step 11

10

1.

Turn OFF the ignition.

2.

Disconnect the ECM harness connector.

3.

Inspect for an intermittent and for a poor
connection at the harness connector of the
ECM (pin 27 of C-58).

4.

Repair the connection(s) as necessary.

Did you find and correct the condition?

Go to Step 13

Go to Step 12

11

Replace the APP sensor. Refer to APP Sensor
Replacement.

Did you complete the replacement?

Go to Step 13

12

Important: Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.

Did you complete the replacement?

Go to Step 13

13

1.

Reconnect all previously disconnected
harness connector(s).

2.

Clear the DTCs with a scan tool.

3.

Turn OFF the ignition for 30 seconds.

4.

Start the engine.

5.

Fully depress and release the accelerator
pedal while observing the APP Sensor 1
parameter with the scan tool.

Does the scan tool indicate more than the specified
value during depressing or releasing the pedal?

4.8 volts

Go to Step 3

Go to Step 14

14

Observe the DTC Information with a scan tool.

Are there any DTCs that you have not diagnosed?

Go to DTC List

System OK

Step

Action

Value(s)

Yes

No

 

 

 

 

 

 

 

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