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6A-44 ENGINE MECHANICAL (4JK1/4JJ1) 3. Place a vernier caliper on the end of the control rod of actuator. Release the vacuum pressure and check the control rod moves. Measure the length of the control rod moving.
Standard length mm (in) 12 (0.48)
Installation 1. Install the gasket and the turbocharger to the exhaust manifold. Temporarily tighten nuts. 2. Install the oil feed and return pipe and temporarily tighten. 3. Tighten the turbocharger nuts to the specified torque. Tightening torque: 27 N ⋅⋅⋅⋅m (2.8 kg⋅⋅⋅⋅m / 20 lb ft) 4. Tighten the oil feed and return pipe bolts and nuts to the specified torque. Tightening torque (Turbocharger side):
10 N ⋅⋅⋅⋅m (1.0 kg⋅⋅⋅⋅m / 87 lb in) Tightening torque (Crank case side):
25 N ⋅⋅⋅⋅m (2.5 kg⋅⋅⋅⋅m / 18 lb ft) 5. Install the water feed and return pipe to the turbocharger. Tightening torque: 25 N ⋅⋅⋅⋅m (2.5 kg⋅⋅⋅⋅m / 18 lb ft) 6. Install the heat protector to the turbocharger. Tightening torque: 10 N ⋅⋅⋅⋅m (1.0 kg⋅⋅⋅⋅m / 18 lb ft) 7. Install the turbocharger bracket. 8. Install the catalyst converter.
Tighten the nuts to the specified torque. Tightening torque: 27 N ⋅⋅⋅⋅m (2.8 kg⋅⋅⋅⋅m / 20 lb ft) 9. Install the mud cover of front RH fender skirt (4 ×4 only). 10. Install the front exhaust pipe.
Tighten the nuts to the specified torque. Tightening torque Exhaust Manifold Side: 67 N ⋅⋅⋅⋅m (6.8 kg⋅⋅⋅⋅m / 49 lb ft) Exhaust Pipe Side: 43 N ⋅⋅⋅⋅m (4.4 kg⋅⋅⋅⋅m / 32lb ft) 11. Install the intercooler. • Install the intercooler.
12. Install the intake duct between the turbocharger and the air cleaner. Tightening torque: 6 N ⋅⋅⋅⋅m (0.6 kg⋅⋅⋅⋅m / 52 lb in) 13.Replenish the coolant.
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