Infiniti M35/M45 Y50. Manual - part 1027

 

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Infiniti M35/M45 Y50. Manual - part 1027

 

 

REAR FINAL DRIVE ASSEMBLY

RFD-35

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RFD

9.

Install drive gear on the mounting bolts, and then tighten to the
specified torque. Refer to 

RFD-18, "COMPONENTS"

 .

CAUTION:

Tighten bolts in a crisscross fashion.

After tightening the bolts to the specified torque, tighten
the bolts additionally by turning the bolts 31 to 36
degrees.

10. Press side bearing inner races to differential case, using the drift

and the base.

CAUTION:

Do not reuse side bearing inner race.

11. Install differential case assembly with side bearing outer races

into gear carrier.

12. Measure side bearing preload. If necessary, select the appropri-

ate side bearing adjusting washers. Refer to 

RFD-27, "Side

Bearing Preload"

 .

13. Insert selected left and right side bearing adjusting washers in

place between side bearings and gear carrier.

14. Align matching marks on bearing cap with that on gear carrier.

15. Install bearing caps and tighten bearing cap mounting bolts to

the specified torque. Refer to 

RFD-18, "COMPONENTS"

 .

SDIA0247J

Tool number

A: KV38100300 (J-25523)

B: ST33061000 (J-8107-2)

SPD353

SPD527

SPD558

SDIA1795E

RFD-36

REAR FINAL DRIVE ASSEMBLY

16. Using the drift, drive side oil seals until it becomes flush with the

case end.

CAUTION:

Do not reuse oil seal.

When installing, do not incline oil seal.

Apply multi-purpose grease onto oil seal lips, and gear
oil onto the circumference of oil seal.

17. Check and adjust drive gear runout, tooth contact, drive gear to

drive pinion backlash, and total preload torque. Refer to 

RFD-

19, "Drive Gear Runout"

 , 

RFD-20, "Tooth Contact"

 , 

RFD-21,

"Backlash"

 , 

RFD-19, "Total Preload Torque"

 .

Recheck above items. Readjust the above description, if necessary.

18. Apply sealant to mating surface of rear cover.

Use Genuine Silicone RTV or equivalent. Refer to 

GI-47,

"RECOMMENDED CHEMICAL PRODUCTS AND SEAL-
ANTS"

 .

CAUTION:

Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.

19. Install rear cover on gear carrier and tighten mounting bolts with

the specified torque. Refer to 

RFD-18, "COMPONENTS"

 .

20. Install side flange with the following procedure.

a.

Attach the protector to side oil seal.

b.

After the side flange is inserted and the serrated part of side
gear has engaged the serrated part of flange, remove the pro-
tector.

c.

Put a suitable drift on the center of side flange, then drive it until
sound changes.

NOTE:
When installation is completed, driving sound of the side flange
turns into a sound which seems to affect the whole final drive.

d.

Confirm that the dimension of the side flange installation (Mea-
surement A) in the figure comes into the following.

Tool number

: KV38100200 (J-26233)

SPD560

PDIA0961E

Tool number

: KV38107900 (J-39352)

SDIA0822E

Measurement A: 326 - 328 mm (12.83 - 12.91 in)

SDIA1039E

SERVICE DATA AND SPECIFICATIONS (SDS)

RFD-37

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SERVICE DATA AND SPECIFICATIONS (SDS)

PFP:00030

General Specifications

NDS000F9

Inspection and Adjustment

NDS000FA

DRIVE GEAR RUNOUT

Unit: mm (in)

DIFFERENTIAL SIDE GEAR CLEARANCE

Unit: mm (in)

PRELOAD TORQUE

Unit: N·m (kg-m, in-lb)

BACKLASH

Unit: mm (in)

COMPANION FLANGE RUNOUT

Unit: mm (in)

Applied model

VQ35DE

VK45DE

2WD

AWD

2WD

Final drive model

R200

Gear ratio

3.538

3.692

3.357

Number of teeth (Drive gear/Drive pinion)

46/13

48/13

47/14

Oil capacity (Approx.)

 (US pt, lmp pt)

1.4 (3, 2-1/2)

Number of pinion gears

2

Drive pinion adjustment spacer type

Collapsible

Item

Runout limit

Drive gear back face

 0.05 (0.0020)

Item

Specification

Side gear backlash (Clearance between side gear and differential 
case)

0.2 (0.008) or less

(Each gear should rotate smoothly without excessive resistance 

during differential motion.)

Item

Specification

Pinion bearing (P

1

 )

2.65 - 3.23 (0.27 - 0.32, 24 - 28)

Side bearing (P

2

 )

0.20 - 0.52 (0.02 - 0.05, 2 - 4)

Side bearing to pinion bearing (Total preload)
(Total preload = P

1

  + P

2

 )

2.84 - 3.75 (0.29 - 0.38, 26 - 33)

Item

Specification

Drive gear to drive pinion gear

0.10 - 0.15 (0.0039 - 0.0059)

Item

Runout limit

Inner side of the companion flange

 0.08 (0.0031)

RFD-38

SERVICE DATA AND SPECIFICATIONS (SDS)

SELECTIVE PARTS
Side Gear Thrust Washer

Unit: mm (in)

*: Always check with the Parts Department for the latest parts information.

Pinion Height Adjusting Washer

Unit: mm (in)

*: Always check with the Parts Department for the latest parts information.

Side Bearing Adjusting Washer

Unit: mm (in)

*: Always check with the Parts Department for the latest parts information.

Thickness Part 

number*

Thickness Part 

number*

0.75 (0.0295)
0.78 (0.0307)
0.81 (0.0319)
0.84 (0.0331)

38424 EC000
38424 EC001
38424 EC002
38424 EC003

0.87 (0.0343)
0.90 (0.0350)
0.93 (0.0366)

38424 EC004
38424 EC005
38424 EC006

Thickness Part 

number*

Thickness Part 

number*

3.05 (0.1201)
3.08 (0.1213)

3.11 (0.1224)

3.14 (0.1236)

38154 0C000
38154 0C001
38154 0C002
38154 0C003

3.17 (0.1248)
3.20 (0.1260)
3.23 (0.1272)
3.26 (0.1283)

38154 0C004
38154 0C005
38154 0C006
38154 0C007

Thickness

Part number*

Thickness

Part number*

2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)
2.15 (0.0846)
2.20 (0.0866)
2.25 (0.0886)
2.30 (0.0906)

38453 N3100
38453 N3101
38453 N3102
38453 N3103
38453 N3104
38453 N3105
38453 N3106

2.35 (0.0925)
2.40 (0.0945)
2.45 (0.0965)
2.50 (0.0984)
2.55 (0.1004)
2.60 (0.1024)
2.65 (0.1043)

38453 N3107
38453 N3108
38453 N3109
38453 N3110

38453 N3111

38453 N3112
38453 N3113

 

 

 

 

 

 

 

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