Hyundai Elantra Neos / Hyundai i30. Manual - part 27

BP-44

BODY  PANEL REPAIR PROCEDURE

16. Reattach the cut away center pillar outer panel section,

then MIG plug weld all holes and MIG butt weld seams.

17. Clean all welds with a disc grinder.

13. MIG plug weld all holes and MIG butt weld seams.

14. Clean and prepare all welds, and remove all residue.

15. After removing, apply the welding primer.

BEDBP6510B

BEDBP6510C

BEDBP6510D

BEDBP6501A

BEDBP6501B

BODY PANEL REPAIR PROCEDURE

BP-45

18. Apply the two-part epoxy primer to the interior of the

center pillar.

19. Apply an anti-corrosion agent to the welded parts and

interior of the center pillar (Refer to the CORROSION
PROTECTION).

20. Prepare exterior surfaces for priming, using wax and

grease remover.

21. Apply metal conditioner and water rinse.

22. Apply conversion coating and water rinse.

23. Apply the two-part epoxy primer.

24. Apply the correct seam sealer to all joints carefully

(Refer to the BODY SEALING LOCATIONS).

BEDBP6513C

BEDBP6513D

BP-46

BODY  PANEL REPAIR PROCEDURE

QUARTER PANEL

BFDBP6601

WELDING POINTS

50mm

50mm

50mm

Laser welding

MIG plug welding

MIG butt welding

MIG lap welding

BODY PANEL REPAIR PROCEDURE

BP-47

REMOVAL

1.

Depending on the extent of damage, measure and mark
cutlines on the quarter outer panel as indicated in the
illustration.

2.

Cut the quarter outer panel along the cutlines and
remove the quarter outer panel as illustration.

When cutting the quarter outer panel, be careful not to
cut quarter inner panel.

NOTE

3.

Drill out all attaching spotwelds and laser welds on the
quarter outer panel, including the seam around the door
lip opening.

BFDBP6603

50mm

50mm

BFDBP6602

50mm

BFDBP6601A

BEDBP6606

BFDBP6604

BEDBP6605