Hyundai Elantra Neos / Hyundai i30. Manual - part 22

BP-24

BODY  PANEL REPAIR PROCEDURE

6.

Drill out all the spotwelds and laser welds attaching
the front pillar outer panel section.

7.

Remove the front pillar outer panel section.

8.

Measure and mark the cutlines on front side sill outer
panel as indicated in the illustration.

9.

Cut the front side sill outer panel along the cutlines.

When cutting the front side sill outer panel, take care
not to cut through mating flanges or the side sill outer
reinforcement.

BEDBP6307A

100mm

90mm

NOTE

BEDBP6307B

BFDBP6305B

BFDBP6306

BODY PANEL REPAIR PROCEDURE

BP-25

10. Drill out all the spotwelds attaching the front side sill

outer panel section.

11. Remove the front side sill outer panel section.

12. Measure and mark the cutline on side sill outer

reinforcement as indicated in the illustration.

13. Cut the side sill outer reinforcement along the cutline.

When cutting side sill outer reinforcement, take care
not to cut through mating flanges.

BEDBP6307C

NOTE

BFDBP6308

BFDBP6308A

130mm

BFDBP6308B

BFDBP6309

14. To remove the front pillar outer panel, drill out all

spotwelds and laser welds.

BFDBP6306A

BP-26

BODY  PANEL REPAIR PROCEDURE

16. To remove the front pillar inner panel, drill out and grind

away all spotwelds and lap welds.

BEDBP6313

BEDBP6313A

BEDBP6314

15. Remove the front pillar outer panel.

BFDBP6304

BFDBP6311

BFDBP6312B

BODY PANEL REPAIR PROCEDURE

BP-27

17. Remove the front pillar inner panel.

18. Clean cut portions with a disc grinder.

19. After removing, apply the welding primer.

BEDBP6316

BEDBP6318

BEDBP6316A

BEDBP6316B

INSTALLATION

1.

Drill 8mm holes in the front pillar inner panel for MIG
plug welding.

BEDBP6319